Cure for loose vent registers. Voyager 1200.

Got a tech tip for Voyager 12's from your personal experiences, or one complete with pictures and instructions, here's where to post it. You can also ask about tips or procedures here.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
Mr Jensee
King of the Road
King of the Road
Posts: 1987
Joined: Fri Dec 26, 2008 5:55 pm
15
Current bike(s): Phone 337-781-8158
Home Phone disconnected.
Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
Location: Lafayette, La
Has liked: 0
Been liked: 9 times

Cure for loose vent registers. Voyager 1200.

Post by Mr Jensee »

I don't know if this counts as a tech tip but if any of you guys have been frustrated by any of the 4 vent registers being loose on your Voyager. I have and it really flustered me the first summer I had her, especially the ones on the dash would flip side to side on any kind of bump. I figured out a cure. I took the fuzzy side of some self sticking industrial velcro, made some 1/2 wide strips and attached them to side of the rotatable portion of the vent. It gives them just enough grip to stay in position for almost any occasion. They don't even have to go the full length of the vent side to work. :thmup: BTW this is an invisible fix..
-Michael

Image
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
User avatar
Rhinestone Kawboy
Past Board Member
Past Board Member
Posts: 267
Joined: Sun Feb 10, 2008 2:37 am
16
Current bike(s): 1988 Kawasaki Voyager 1200
1970 Honda CL350 Scrambler
1977 Carabela Marquesa 125 MX
Location: Lucinda, PA
Has liked: 0
Been liked: 0

Re: Cure for loose vent registers. Voyager 1200.

Post by Rhinestone Kawboy »

Counts as a tech tip as far as I'm concerned. Please post the pics! :-D
Some Guy in PA. with Rhinestones (and lots of LED lights) on his 1988 Custom Voyager XII.
Iron Butt Member #47339
Steve in Sunny Fla
Cruiser
Cruiser
Posts: 43
Joined: Mon May 25, 2009 11:53 pm
15
Has liked: 0
Been liked: 0

Re: Cure for loose vent registers. Voyager 1200.

Post by Steve in Sunny Fla »

I rtv'd the back side of the register housing on the bottom while I had the fairing off. Set the register in a position left / right that will provide air where you want it, and let the rtv set. No more wiggle - waggle, and the fix is invisible. Steve
User avatar
HMB Don
Past Board Member
Past Board Member
Posts: 757
Joined: Thu Apr 10, 2008 1:44 am
16
Current bike(s): 2012 Voyager 1700
Location: Wilmington, NC
Has liked: 0
Been liked: 82 times

Re: Cure for loose vent registers. Voyager 1200.

Post by HMB Don »

I used a copper washer, adding preload to the vent. Old Freighliners used the same type of vent and they had these small rubber or foam washer to take up the slack. I had this copper washer in my tool box and after cutting away about 1/3 of it I was able to slip in on the upper tang of the vent. You have to look real hard to see it, my other three vents are still good. The copper washer was used on the base of a fuel injector on a Cummins 4bt engine.

All of these repairs are great.

Don Medina
2002 Voyager
Don Medina
NorCal Voyagers Club


2012 Voyager 1700
jetjock76
Streetster
Streetster
Posts: 17
Joined: Wed Aug 19, 2009 6:40 pm
15
Location: Lafayette, LA
Has liked: 0
Been liked: 0

Re: Cure for loose vent registers. Voyager 1200.

Post by jetjock76 »

I knew there were truck parts on these Voyagers! My dad drove an old cab-over Peterbilt. Thanks for the tip!
Charlie.
HMB Don wrote:I used a copper washer, adding preload to the vent. Old Freighliners used the same type of vent and they had these small rubber or foam washer to take up the slack. I had this copper washer in my tool box and after cutting away about 1/3 of it I was able to slip in on the upper tang of the vent. You have to look real hard to see it, my other three vents are still good. The copper washer was used on the base of a fuel injector on a Cummins 4bt engine.

All of these repairs are great.

Don Medina
2002 Voyager
jetjock76
2001 Voyager XII
"What you lack in your head you make up in your heels!"-Ma'Neal.
User avatar
richardb, austin
Traveler
Traveler
Posts: 164
Joined: Mon Feb 18, 2008 1:58 pm
16
Current bike(s): '94 Voyager as of 02/10
Location: Austin, Tx
Has liked: 0
Been liked: 0

Re: Cure for loose vent registers. Voyager 1200.

Post by richardb, austin »

Hey HMB Don or whoever,
Has anyone acquired a Freightliner air vent to replace the stock Kaw? The only ones with pics that I could find on-line are plastic chrome, so I figure one of you show horses must've done this already. Two sizes - the long vent & the short one. Without knowing dimensions, the long one looks like our vents. Looks like they cost about $6 each plus freight.
richardb, austin
__________________
"If you understand what you're doing, you're not learning anything." -- Abraham Lincoln (probably spoken to a DIY Voyager mechanic)
Post Reply

Return to “Tech Tips - Voyager XII (1200 Four)”