replacing starter for 2001 Kawasaki Voyager

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
sprengers4
Newbie
Newbie
Posts: 2
Joined: Fri Aug 22, 2014 5:47 pm
10
Current bike(s): 2001 Kawasaki Voyager
Location: Fort Collins, CO
Has liked: 0
Been liked: 0

replacing starter for 2001 Kawasaki Voyager

Post by sprengers4 »

I tried to starter a bike that had been sitting for a while and I think I over-cranked the starter. It now doesn't crank. I can hear the click of it trying to start but that's all.
Question?.......Is it hard or any tricks to removing the starter for replacement?
User avatar
chicagorandy
Traveler
Traveler
Posts: 214
Joined: Sat Aug 16, 2014 2:40 pm
10
Current bike(s): 86 Voyager XII
Location: Chicago, IL
Has liked: 9 times
Been liked: 14 times

Re: replacing starter for 2001 Kawasaki Voyager

Post by chicagorandy »

Are you recharging the battery? It would not take much starting duration to drain one of these 20 amp units. Just like in a car, clicking can mean too low voltage to turn the starter?
User avatar
Mr Jensee
King of the Road
King of the Road
Posts: 1987
Joined: Fri Dec 26, 2008 5:55 pm
15
Current bike(s): Phone 337-781-8158
Home Phone disconnected.
Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
Location: Lafayette, La
Has liked: 0
Been liked: 9 times

Re: replacing starter for 2001 Kawasaki Voyager

Post by Mr Jensee »

That does sound like a dead battery. However IF the battery is charged, the clicking you hear is the starter relay. Maybe once once it got hot something seized. See the link in my signature, chapter 15-22.
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
sprengers4
Newbie
Newbie
Posts: 2
Joined: Fri Aug 22, 2014 5:47 pm
10
Current bike(s): 2001 Kawasaki Voyager
Location: Fort Collins, CO
Has liked: 0
Been liked: 0

Re: replacing starter for 2001 Kawasaki Voyager

Post by sprengers4 »

Yes the battery was and is fully charged (new actually and charged) but I think the starter overheated and needs replaced.
Anyone ever change one out? How hard are they to remove? and replace?
Thanks for the help
voyager55
Elite Tourer
Elite Tourer
Posts: 820
Joined: Mon Aug 19, 2013 6:08 am
11
Current bike(s): 2003 1200
Location: Eden Prairie, MN
Has liked: 1 time
Been liked: 3 times

Re: replacing starter for 2001 Kawasaki Voyager

Post by voyager55 »

As Mr Jensee stated, click on his link & look
User avatar
doug of so fla
Grand Tourer
Grand Tourer
Posts: 431
Joined: Tue Feb 19, 2008 6:17 pm
16
Current bike(s): 07 gold wing
Location: summerfield, fl
Has liked: 0
Been liked: 1 time

Re: replacing starter for 2001 Kawasaki Voyager

Post by doug of so fla »

sprengers4 wrote:Yes the battery was and is fully charged (new actually and charged) but I think the starter overheated and needs replaced.
Anyone ever change one out? How hard are they to remove? and replace?
Thanks for the help
Very simple to remove, replace or repair just remember to disconnect battery first then 2 bolts and cable and starter just slides out. New, very expensive. Stick your finger in the hole it comes out of and spin the starter clutch it should only spin one way if it spins both ways you need to remove engine to change the starter clutch. Starter is rebuildable to a point. Carl leo may have a used one..
doug of no fla
Post Reply

Return to “General - Voyager XII (1200 Four)”