zg1200a1 time for rebuild

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
all4buck
Newbie
Newbie
Posts: 3
Joined: Sun Dec 14, 2014 2:40 am
9
Current bike(s): 86 Voyager Xii ZG1200 a1
04 Meanstreak vn1500
Location: Castleton, NY
Has liked: 0
Been liked: 0

zg1200a1 time for rebuild

Post by all4buck »

I hope some of you can help
I am in dire need. My wife inherited a 1986 zg1200a1 with 60+ on the odometer. It was her Fathers bike when she was 10 he passed away and gave the bike to her aunt long story short 20 years later I found that bike and drove 1200 miles and picked it up. the bike runs great and was well taken care of however it leaks from everywhere.
I am having the toughest time finding a full rebuild kit or gasket kit for the 86 a1. can anyone help?
has anyone had any luck doing a swap out for a newer style ie B series engine?
User avatar
ekap1200
Master Fabricator
Master Fabricator
Posts: 1364
Joined: Fri Jul 04, 2008 12:54 pm
16
Current bike(s): 2000 voyager end of year total. 108.634
Location: Williamstown, New Jersey
Has liked: 33 times
Been liked: 134 times

Re: zg1200a1 time for rebuild

Post by ekap1200 »

Don't panic yet, we will let you know when to panic. Exactly what and where are fluids leaking from. Check out the forums and read up on all the little issues there are on these engines and most important the ignition module number on that years model. 60K is not allot of miles for these engines as long as they have been properly maintained. Your going to like this bike :thmup:
Gene Kap.
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
all4buck
Newbie
Newbie
Posts: 3
Joined: Sun Dec 14, 2014 2:40 am
9
Current bike(s): 86 Voyager Xii ZG1200 a1
04 Meanstreak vn1500
Location: Castleton, NY
Has liked: 0
Been liked: 0

Re: zg1200a1 time for rebuild

Post by all4buck »

Gene Thank you so much for getting back to me. I cant find the ignition module number any idea where I can Find it.

the Engine is leaking oil and antifreeze from the underside of the engine. it looks the oil is coming from above the water pump and the antifreeze is coming from somewhere else under the engine.

I am so glad to hear that its lower miles and I already do love the bike although my next purchase is a mustang seat so i can do more that a couple hundred miles :LvStrk
User avatar
chicagorandy
Traveler
Traveler
Posts: 214
Joined: Sat Aug 16, 2014 2:40 pm
10
Current bike(s): 86 Voyager XII
Location: Chicago, IL
Has liked: 9 times
Been liked: 14 times

Re: zg1200a1 time for rebuild

Post by chicagorandy »

The igniter is located by the battery under the faux gas tank. If you don't see a clear number 1248 you most likely have the old and problematic 1179 that you DO want to spend the big bucks to replace (about $400+).

Here is a link to my adventure with the igniter:

http://www.amervoyassoc.org/forum/viewt ... =15&t=8328" onclick="window.open(this.href);return false;
User avatar
ekap1200
Master Fabricator
Master Fabricator
Posts: 1364
Joined: Fri Jul 04, 2008 12:54 pm
16
Current bike(s): 2000 voyager end of year total. 108.634
Location: Williamstown, New Jersey
Has liked: 33 times
Been liked: 134 times

Re: zg1200a1 time for rebuild

Post by ekap1200 »

PM sent. Welcome to the AVA
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
all4buck
Newbie
Newbie
Posts: 3
Joined: Sun Dec 14, 2014 2:40 am
9
Current bike(s): 86 Voyager Xii ZG1200 a1
04 Meanstreak vn1500
Location: Castleton, NY
Has liked: 0
Been liked: 0

Re: zg1200a1 time for rebuild

Post by all4buck »

:cry2: Definitely an -1179
User avatar
debron
Past Board Member
Past Board Member
Posts: 1087
Joined: Mon Aug 23, 2010 5:54 pm
14
Current bike(s): 1995 Voyager XII
Location: Stayton, Oregon (Close to)
Has liked: 0
Been liked: 1 time

Re: zg1200a1 time for rebuild

Post by debron »

all4buck wrote: :cry2: Definitely an -1179
Check with Carl Leo, he may have one at a reasonable price and he's reliable (he's our XII Guru!) In the meantime, always make sure your battery is fully charged before you try to start you bike. It's batteries with less than full charge that can cause the starter chain to break. You don't want that!
Ron in Oregon
AVA Webmaster ("master" is optimistic!)
AVA Board Member
1995 Voyager XII
Image
User avatar
Rhinestone Kawboy
Past Board Member
Past Board Member
Posts: 267
Joined: Sun Feb 10, 2008 2:37 am
16
Current bike(s): 1988 Kawasaki Voyager 1200
1970 Honda CL350 Scrambler
1977 Carabela Marquesa 125 MX
Location: Lucinda, PA
Has liked: 0
Been liked: 0

Re: zg1200a1 time for rebuild

Post by Rhinestone Kawboy »

all4buck wrote: ...although my next purchase is a mustang seat so i can do more that a couple hundred miles :LvStrk
The antifreeze leak is most likely coming from the aluminum water manifold on the front of the engine. There are 4 places where that attaches to the front of the engine. Each connection has an O ring that will leak after an amount of time.

As far as the mustang seat goes, unless you have tried on that was built for the XII, you would probably be better off to get a Russell Day Long seat. I have one of those and they are the best, not cheap, but worth every penny if you plan on putting a lot of miles on in a short time.
Some Guy in PA. with Rhinestones (and lots of LED lights) on his 1988 Custom Voyager XII.
Iron Butt Member #47339
Post Reply

Return to “General - Voyager XII (1200 Four)”