Headlight not working, blows fuse

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rdvrs49
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Current bike(s): 2003 Voyager XII
2000 Vulcan 800b
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Headlight not working, blows fuse

Post by rdvrs49 »

Put new fuse in, start bike, fuse blows! Neutral, Overdrive, turn signal brakes lights all work. Headlight and running lights, and dash lights not working. Have looked an the large white connector on left of battery, cut wire tie to the left and right of ignition switch. Wiggled all the wire bundles that I can touch! Acts like a "dead short" but cannot find it. Any ideas would be appreciated!!!! Thanks
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Mr Jensee
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Current bike(s): Phone 337-781-8158
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Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
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Re: Headlight not working, blows fuse

Post by Mr Jensee »

If a fuse is burning then something hot is shorting to ground. Not likely a loose wire. Look for wires that might have the insulation scuffed off them. Don't rule out a problem with the headlight bulb connector itself. If you have a volt ohm meter check the voltage at the plug, should be 2 hot leads and and a ground. Disconnect the battery and do an ohms check between the hots and grounds and see it you get a positive voltage reading. If so trace down those wires. It can be a tedious process, like trying to find a burnt Christmas tree light in a string of lights. Take your time and it can be done.
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
rdvrs49
Streetster
Streetster
Posts: 10
Joined: Mon Jan 21, 2013 4:39 am
11
Current bike(s): 2003 Voyager XII
2000 Vulcan 800b
Location: Lexington
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Re: Headlight not working, blows fuse

Post by rdvrs49 »

Update! Did as Mr Jensee suggested. Spent several hours getting acquainted with the wiring!
I think the problem is a relay. Pulled all the relays on left side, checked connectors, replaced three relays, problem gone! Not sure if the headlight relay was stuck or ? Put bike back together, stopping every 10 minutes to fire up an check to see if problem came back, never returned! Go figure????
:hmm:
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Mr Jensee
King of the Road
King of the Road
Posts: 1987
Joined: Fri Dec 26, 2008 5:55 pm
15
Current bike(s): Phone 337-781-8158
Home Phone disconnected.
Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
Location: Lafayette, La
Has liked: 0
Been liked: 9 times

Re: Headlight not working, blows fuse

Post by Mr Jensee »

Wiring and electricity are are a learning experience. Now next time finding the problem will go faster. :clap:
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
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