BRAKE LIGHT FUSE KEEPS BLOWING

Got a tech tip for Voyager 12's from your personal experiences, or one complete with pictures and instructions, here's where to post it. You can also ask about tips or procedures here.

Moderators: the2knights, Highway Rider

Post Reply
Bulldogx11
Cruiser
Cruiser
Posts: 49
Joined: Mon Aug 12, 2013 12:24 am
11
Current bike(s): 94 KAWASAKI VOYAGER X11
Location: Springfield, MA
Has liked: 1 time
Been liked: 2 times

BRAKE LIGHT FUSE KEEPS BLOWING

Post by Bulldogx11 »

Hi I found out my brake lights weren't work while I was investigating my cruise not being able to set at speed. my brake light fuse keeps blowing every time I press front or back brake. Checked the switches and they are ok .I did a search and found out that there is a relay above headlight ,how do I get to it and is it possible it could blow the fuse ? I thought that the relay will either let it function or not . I'm thinkin its a wire grounding out somewhere . so the cruise is also hooked into braking system kinda complicated not your normal switch to light like im use to! if anyone has had this issue please let me know how and what wire /part you fixed Can't ride with no brake lights ! HELP Thanks
User avatar
ekap1200
Master Fabricator
Master Fabricator
Posts: 1364
Joined: Fri Jul 04, 2008 12:54 pm
16
Current bike(s): 2000 voyager end of year total. 108.634
Location: Williamstown, New Jersey
Has liked: 33 times
Been liked: 134 times

Re: BRAKE LIGHT FUSE KEEPS BLOWING

Post by ekap1200 »

Bulldogx11 wrote:Hi I found out my brake lights weren't work while I was investigating my cruise not being able to set at speed. my brake light fuse keeps blowing every time I press front or back brake. Checked the switches and they are ok .I did a search and found out that there is a relay above headlight ,how do I get to it and is it possible it could blow the fuse ? I thought that the relay will either let it function or not . I'm thinkin its a wire grounding out somewhere . so the cruise is also hooked into braking system kinda complicated not your normal switch to light like im use to! if anyone has had this issue please let me know how and what wire /part you fixed Can't ride with no brake lights ! HELP Thanks
Hello from NJ. When you say" checked the switches " be aware the foot brake switch is on the back side of the foot lever pivot plate. Good chance the switches are o/k . If it were me, I would first look at the lamp holders and make sure a bulb didn't get jarred out and the pigtail is hitting ground. Next I would pull the trunk and the seats off and visually inspect the harness for being ( at some point ) miss-routed and chaffed thru somewhere. Not routed properly will cut the harness under the trunk. And the most logical place to look as the fuse blows when either , front/rear , switch is closed. 20 minuets to pull the trunk and seats, and the harness is easy to inspect clear up to the engine. It's a good starting point, let us know what you find after that.
Gene K.
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
Bulldogx11
Cruiser
Cruiser
Posts: 49
Joined: Mon Aug 12, 2013 12:24 am
11
Current bike(s): 94 KAWASAKI VOYAGER X11
Location: Springfield, MA
Has liked: 1 time
Been liked: 2 times

Re: BRAKE LIGHT FUSE KEEPS BLOWING

Post by Bulldogx11 »

Found the short it was under the trunk, YEAH I GOT BRAKE LIGHTS AGAIN!! thanks for the info. I did a little research and the 22amp Toyota relay #41-5002 is $29 at autozone and $11.49 at NAPA their part # is AR355 but double chek the cross reference if you need one. Thanks again
User avatar
Mr Jensee
King of the Road
King of the Road
Posts: 1987
Joined: Fri Dec 26, 2008 5:55 pm
15
Current bike(s): Phone 337-781-8158
Home Phone disconnected.
Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
Location: Lafayette, La
Has liked: 0
Been liked: 9 times

Re: BRAKE LIGHT FUSE KEEPS BLOWING

Post by Mr Jensee »

Might be a good idea to pull out the light bulbs and spray some electrical contact cleaner in the sockets and put a dab of dielectric grease on the contact points of the bulbs. If rust builds up it will increase the resistance in the circuit and blow fuses as well. Just a thought.
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
Post Reply

Return to “Tech Tips - Voyager XII (1200 Four)”