I would be that guy... Its not just a washer, that's not what makes it a metal to metal mechanical connection for the fork brace. It is a sleeve that fits into the plastic with a washer formed on top. If you don't take care of this soon , you will begin to crack the fender. That washer does not touch the top of the plastic fender, but stands apx 0.003 above the plastic when in good condition. Made of mild steel , it will crush in time and bear down on the plastic,, also making the fork brace not work as designed.forestfarm wrote:Installed the superbrace and finally had a chance to ride the bike.Front end feels more stable.Didnt ride two up but riding alone the bike feels great.The paved road i live on is bumpy as hell due to too many half assed attempts at patching the asphalt.My Harley roadking handles the bumps just fine but the voyager still feels like a bucket of bolts.It doesnt seem to have any real damping in the forks.I did change out the fork oil and it has the progressive springs .I would like to know who on this forum is making the beefy fender washers for sale? When installing my superbrace i found that one of the washers was missing.Only three were intact,painted into the fender.The bike had been repainted years ago by the P.O.I just put a heavy washer there for the time being until I locate a source of the heavy washers.I could make them myself at work but sometimes its easier just to have them appear in my mailbox.
Just having been hit and knocked off my pony, I will not be making any items until my return from the AVA rally. You may still be able to get these from Kawasaki as they are a crossover part to another model's fuel tank assm, but they will only last one tire change.
Gene Kap