I backed out of the shed this morning and when I turned the bars the bike quit. One quick internet search and a you tube video duplicated my problem. Out came the switch and wires. No easy task but I did it without removing the triple clamp at all. I removed the very bottom fairing piece, the left side vent by the knees, the little door above it and was able to get the switch unplugged. I then unbolted the switch from underneath and got it all out.
The yellow with red stripe wire showed no flaw in the insulation but it was indeed the wire. So now I will cut a section of wire out and splice a new piece in. I may have to re-route the wires a bit going back together but not a big deal. The big pain will be getting the bolts back in the bottom of the switch I think.
My first mechanical problem has arrived.
Moderators: the2knights, Highway Rider
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- Streetster
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Re: My first mechanical problem has arrived.
Mine did that too, sucks that the wires break and the insulation looks fine, I pulled entire faring off and ended up replacing I think 5 wires, pull on every wire and if you see insulation stretch, its got a good chance wires are broke inside it. Good luck
- Mr Jensee
- King of the Road
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Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100. - Location: Lafayette, La
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Re: My first mechanical problem has arrived.
Do guys still have the tie wrap on the wires at the steering yoke? If you do get rid of it. It will do the same thing to other wires.
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc