Cruise doesn't work

Got a tech tip for Voyager 12's from your personal experiences, or one complete with pictures and instructions, here's where to post it. You can also ask about tips or procedures here.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Cruise doesn't work

Post by sgilbert14 »

I got my first ride on my bike on the weekend and started to run through things when I found that the cruise will not work. I read that it could be the brake switches so I will clean and check these out this weekend. Note, the rear brake switch did not have a cover on it, which I have ordered. I have done some searches here and found tons of post on the issue but have not found a step-by-step list of things to check out in order... anyone know if one is posted someplace. I have power to the switches. Thanks
User avatar
Tonyvdb
Grand Tourer
Grand Tourer
Posts: 530
Joined: Thu May 29, 2014 11:36 pm
10
Current bike(s): 2017 Victory Vision
1996 Voyager (Just sold)
1981 GPZ 550 (Previous bike)
Location: Edmonton, Alberta, Canada
Has liked: 0
Been liked: 0

Re: Cruise doesn't work

Post by Tonyvdb »

The first question I ask is did you try cruse in 5th gear? it wont engage in anything under that.

If thats not the cause then try spraying some contact cleaner into the brake leaver switches and clutch handle as there are micro switches that will cancel the cruse in those locations that could be gummed up.

Also have you replaced any bulbs with LED on that bike?
2017 Gloss black Victory Vision
1996 Kawasaki Voyager Just sold
1981 Kawasaki GPZ550 (sold)
User avatar
cranky
King of the Road
King of the Road
Posts: 1037
Joined: Wed Jul 06, 2016 12:36 am
8
Current bike(s): 2003 Voyager
Location: San Jose, KalEfornYa
Has liked: 303 times
Been liked: 80 times

Re: Cruise doesn't work

Post by cranky »

Also have you replaced any bulbs with LED on that bike?

What will LEDs do? TIA
'03 Voyager - http://tinyurl.com/mqtgpwp VROC pics of Gina
Cranky - Bill Snodgrass AVA # 6544. VROC # 16804
Cranked >128K miles, Mtn bike-no motor!!!
San Jose, KalEfornYa
User avatar
Tonyvdb
Grand Tourer
Grand Tourer
Posts: 530
Joined: Thu May 29, 2014 11:36 pm
10
Current bike(s): 2017 Victory Vision
1996 Voyager (Just sold)
1981 GPZ 550 (Previous bike)
Location: Edmonton, Alberta, Canada
Has liked: 0
Been liked: 0

Re: Cruise doesn't work

Post by Tonyvdb »

If you change the one in the display on the faux tank it sometimes wont work.
2017 Gloss black Victory Vision
1996 Kawasaki Voyager Just sold
1981 Kawasaki GPZ550 (sold)
triton28
King of the Road
King of the Road
Posts: 1009
Joined: Fri Aug 23, 2013 1:32 am
11
Current bike(s): 1987 ZG-1200 B1
1987 ZG-1200 B1
1990 ZG-1200 B4
Location: Nova Scotia Canada
Has liked: 107 times
Been liked: 278 times

Re: Cruise doesn't work

Post by triton28 »

On mine I had replaced the OD light in the meter assembly with an LED and cruise wouldn't work until I put the incandescent bulb back in.
Dave
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

Great, thanks.

I was in 5th gear so that is not it. I will do the spray when I get back to the house in a couple days.

As for the LED's, I have not replaced any of the dash lights but will note that for when I do change the dash lights over.
User avatar
krasmu
Grand Tourer
Grand Tourer
Posts: 404
Joined: Thu Sep 24, 2015 3:00 pm
9
Current bike(s): 1990 Voyager Xii (zg1200)
Location: Machesney Park, Illinois
Has liked: 0
Been liked: 18 times

Re: Cruise doesn't work

Post by krasmu »

put an ear to the front brake switch location and make sure you deffinately hear two distinct clicks. One is the brake light switch and the second is the cruise cancel switch. If you only hear one click, try pushing the the brake lever out, away a bit harder. You should hear the second click at that time. If that is the case, it's not the switch but the brake lever pivot point is dirty and not traveling all the way out on it's own. This was the case on my bike, so I disassembled both the clutch and front brake levers, cleaned them (they were very gummy dirty). afterwards they pivoted freely and the clicks were audible every time. The next thing I found with the system were loose wires on the switch housing of the right handle bar switch housing. Fixed those two issue and my cruise has worked great ever since.
Kirk Rasmussen
Machesney Park, Illinois

"Failure is unimportant. It takes courage to make a fool of yourself."-Charles Chaplin
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

Great ideas thank. If it will ever stop raining I can get out there and test these ideas.. thanks again
User avatar
Wahrsuul
Traveler
Traveler
Posts: 109
Joined: Mon Sep 15, 2014 12:57 am
10
Current bike(s): 95 Voyager XII
Location: Columbia SC
Has liked: 0
Been liked: 0

Re: Cruise doesn't work

Post by Wahrsuul »

I had my cruise go out, it would power on, but not activate. There's a listing in the manual about the pin-out for the plug in the control box. You can test all the connections there. Turns out my controller was bad. Got a new one from Carl Leo, and all is well with the cruise.
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

Thanks, I did clean the switches and still no cruise. Seeing that they are calling for storms this weekend I guess I have a good day to dig into connections.
Thadbaker86voyager
Cruiser
Cruiser
Posts: 79
Joined: Thu Jan 28, 2016 12:43 am
8
Current bike(s): 1990 XII Voyager
1986 XII Voyager
Has liked: 0
Been liked: 2 times

Re: Cruise doesn't work

Post by Thadbaker86voyager »

Mine would power up but not set. I unplugged and cleaned all connectors related to the cruise control. That fixed it! Never underestimate the simple things! :gig: It was necessary to remove windshield, headlight, and front fairing to gain access to all connectors. Not as bad as it sounds!
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

Thanks. I just picked up some electronic cleaner and dialectical grease for the weekend.. that was exactly what I was thinking of starting with..
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

ok, pulled the fairings and cleaned every connector that I could locate. Went for a ride last night and the "set" light still will not light when the switch is pushed. Any ideas?
User avatar
Gator Mike
Traveler
Traveler
Posts: 219
Joined: Mon Feb 18, 2008 12:39 am
16
Current bike(s): 1994 Kawasaki voyager
2002 Honda 750 ACE
1969 Honda 90
Location: Elton, Louisiana
Has liked: 0
Been liked: 0

Re: Cruise doesn't work

Post by Gator Mike »

I assume the initial cruise light comes on but the "set" light does not come on. There are three switches that are involved and I don't think anyone mentioned the ones on the carbs. Mine was bad and I simply jumped the plug and it started working. Left it that way until the next time I have to mess with the carbs. Have you checked that one? Good luck..........Gator Mike
"Laisez les bon temps rouler!"

1994 Voyager XII
2001 Honda Ace
1969 Honda CM91

Louisiana Patriot Guard Rider
Combat veterans motorcycle Association
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

No, that one I haven't checked but will. Thanks
User avatar
Wahrsuul
Traveler
Traveler
Posts: 109
Joined: Mon Sep 15, 2014 12:57 am
10
Current bike(s): 95 Voyager XII
Location: Columbia SC
Has liked: 0
Been liked: 0

Re: Cruise doesn't work

Post by Wahrsuul »

Mine was doing the same thing - power on, but not set. There's a big plug on the control box where you can check all the connections/switches. Turns out my control box was bad.
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

Thanks, I picked up a 2nd control box and the same thing. I jumped the carb switch but have not had the chance to see if that was it or not. Hopefully tomorrow..
cushman eagle
King of the Road
King of the Road
Posts: 1983
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Cruise doesn't work

Post by cushman eagle »

Do I understand that you have checked both brake switches and the clutch switch,and all three are working properly?
'99 Voyager VXII,'58 Cushman Eagle
User avatar
sgilbert14
Traveler
Traveler
Posts: 151
Joined: Tue Dec 06, 2016 12:49 am
7
Current bike(s): 1998 Concours 1000
Just purchased a 2000 Kawasaki ZG1200 Voyager XII for the spring
Has liked: 0
Been liked: 1 time

Re: Cruise doesn't work

Post by sgilbert14 »

I cleaned them all but have not pulled them and cleaned them up. I'm not sure of what reading that I would need to get or where/how to check them..
These users liked sgilbert14's post:
mrutah12 (Sat Jul 25, 2020 1:52 am)
Rating: 11.11%
cushman eagle
King of the Road
King of the Road
Posts: 1983
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Cruise doesn't work

Post by cushman eagle »

If you have a copy of the Service Manual Supplement,the diagnoses for the cruise control is in chapter 15,and is quite thorough :thmup: If you do not have the supplement,see if you can find it on line,as I believe someone offers it.I think it is Mr.Jensee. :hmm:
'99 Voyager VXII,'58 Cushman Eagle
Post Reply

Return to “Tech Tips - Voyager XII (1200 Four)”