self cancelling + cruise not working

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
seabreeze-1
Streetster
Streetster
Posts: 18
Joined: Sat Aug 26, 2017 7:04 pm
7
Current bike(s): 2003 kawasaki voyager
Has liked: 0
Been liked: 0

self cancelling + cruise not working

Post by seabreeze-1 »

Does any one know if the two are linked and have something to do with either not working?
Cruise control green light on..thats pretty much it. Front and back brake "clicks" are there. Tried to set cruise in 5th..over 55mph...still nothing.
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: self cancelling + cruise not working

Post by Nails »

I'd guess they're both busted, separately. But a little more history would be useful.
--
Nails
triton28
King of the Road
King of the Road
Posts: 1007
Joined: Fri Aug 23, 2013 1:32 am
11
Current bike(s): 1987 ZG-1200 B1
1987 ZG-1200 B1
1990 ZG-1200 B4
Location: Nova Scotia Canada
Has liked: 105 times
Been liked: 273 times

Re: self cancelling + cruise not working

Post by triton28 »

If the OD light in the meter faceplate is NOT illuminated when in 5th gear, chances are the OD switch is not communicating with the cruise control module.
It could be a burnt bulb or the switch is disconnected, or the connector to the harness is corroded.
You didn't elaborate on whether or not the OD was lit.
Dave
seabreeze-1
Streetster
Streetster
Posts: 18
Joined: Sat Aug 26, 2017 7:04 pm
7
Current bike(s): 2003 kawasaki voyager
Has liked: 0
Been liked: 0

Re: self cancelling + cruise not working

Post by seabreeze-1 »

Hi Dave..nope..the OD light is not on. Just the green power button.
triton28
King of the Road
King of the Road
Posts: 1007
Joined: Fri Aug 23, 2013 1:32 am
11
Current bike(s): 1987 ZG-1200 B1
1987 ZG-1200 B1
1990 ZG-1200 B4
Location: Nova Scotia Canada
Has liked: 105 times
Been liked: 273 times

Re: self cancelling + cruise not working

Post by triton28 »

If the bulb in the meter face assembly tests as working when 12Volt power is applied, for example by grounding the wire to the OD switch when the key is ON, then I would look to the OD switch next.
The neutral/OD switch is just slightly ahead of and below the oil level sight glass. The OD portion is a brass eyelet with a 4" long, black coloured, wire pigtail having a male connector terminal which connects with a female terminal from the alternator sub harness.
It is rare for the eyelet to be a problem of corrosion, usually it is the wire lead from the harness not being connected or the wire lead from the eyelet has lost the male bullet connector and someone has jury rigged the connection which may be loose and acting as an open circuit, OR once in awhile there is a dud switch.
To remove the brass OD eyelet for cleaning/repairing, the neutral switch has to be removed using a 14mm socket. The removal of the neutral switch will lead to loss of oil while the switch is removed from the black plastic mount nut. Temporarily block the hole the switch came out of or drain the engine oil first.
I drain the engine oil and remove the black plastic nut, that way I can have clean dry threads, both inside and on the outside of the plastic nut when I reinstall the nut and switch. It's also simpler I find when the oil is not a factor. Either way, be careful of the threads of the plastic nut. If you do remove the plastic mount nut, be sure to clean both the aluminium bevel gear case threads as well as the threads of the plastic nut itself and when reinstalling the nut use silicone sealant on the outer threads which screw into the aluminium bevel gear housing and do not tighten more that 43 inch pounds, divide by 12 to get foot pounds.
When reinstalling the neutral/OD switch into the nut, with cleaned brass surfaces on the eyelet, be sure to use a non-permanent thread locking agent on the neutral switch threads and don’t tighten more that 87 inch pounds of torque.
Refill the engine with oil, connect the neutral and OD wires and that's it.
If you still don't have cruise with the OD light lit in 5th gear then that would be another posting.
seabreeze-1
Streetster
Streetster
Posts: 18
Joined: Sat Aug 26, 2017 7:04 pm
7
Current bike(s): 2003 kawasaki voyager
Has liked: 0
Been liked: 0

Re: self cancelling + cruise not working

Post by seabreeze-1 »

wow! seems like alot of work..thanks triton..i see a fall project my future.
triton28
King of the Road
King of the Road
Posts: 1007
Joined: Fri Aug 23, 2013 1:32 am
11
Current bike(s): 1987 ZG-1200 B1
1987 ZG-1200 B1
1990 ZG-1200 B4
Location: Nova Scotia Canada
Has liked: 105 times
Been liked: 273 times

Re: self cancelling + cruise not working

Post by triton28 »

Actually it goes a lot quicker than one would think.
The first time is always a little slower as one is on the learning curve.
And it may only be a disconnected wire.
User avatar
krasmu
Grand Tourer
Grand Tourer
Posts: 404
Joined: Thu Sep 24, 2015 3:00 pm
9
Current bike(s): 1990 Voyager Xii (zg1200)
Location: Machesney Park, Illinois
Has liked: 0
Been liked: 18 times

Re: self cancelling + cruise not working

Post by krasmu »

Yes the two are related. They both use a small component on the back of the gauge cluster called the distance sensor. In fact this sensor is also used to operate the auto volume on the radio. Does the auto volume on your radio still operate properly? In other words, does the volume go up when you go over 45 mph? If not, make sure the radios outer ring on the right hand knob is set to something above the 10:00 position. If the volume still does not raise with speed, then this might be your issue with all three systems.
Kirk Rasmussen
Machesney Park, Illinois

"Failure is unimportant. It takes courage to make a fool of yourself."-Charles Chaplin
seabreeze-1
Streetster
Streetster
Posts: 18
Joined: Sat Aug 26, 2017 7:04 pm
7
Current bike(s): 2003 kawasaki voyager
Has liked: 0
Been liked: 0

Re: self cancelling + cruise not working

Post by seabreeze-1 »

hmm...thank you Krasmu...
so just to recap..if my volume doesnt increase over 45 mph (knobs adjusted as necessary)..but i do have volume..and my self cancelling is not cancelling and cruise not working (green power light comes on..but cruise will not set..no amber light)...then i should look at the "distance sensor" as a possible issue.
what does this sensor look like and where can i get a hold of one.
Thanks!\dave
User avatar
ekap1200
Master Fabricator
Master Fabricator
Posts: 1364
Joined: Fri Jul 04, 2008 12:54 pm
16
Current bike(s): 2000 voyager end of year total. 108.634
Location: Williamstown, New Jersey
Has liked: 33 times
Been liked: 134 times

Re: self cancelling + cruise not working

Post by ekap1200 »

Is this a ( new to you bike ) ? how long have you had the bike, and did the cruise ever work. 'did the volume or turn cancel ever work and if so did they both go out at the same time ? Has the bike been recently worked on by you or others ?
Gene K.
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
seabreeze-1
Streetster
Streetster
Posts: 18
Joined: Sat Aug 26, 2017 7:04 pm
7
Current bike(s): 2003 kawasaki voyager
Has liked: 0
Been liked: 0

Re: self cancelling + cruise not working

Post by seabreeze-1 »

Hi Gene..wish i know..i bought the bike used..im the third owner. Apparently the first owner bought the bike new. There was not much use from him so it was stored most of its life. The second owner only had it for about 6 months. The bike was covered with dust. He spend about $700 getting it back on the road..fluids changed, front fork seal replaced, brakes and carb "cleaned" (need a proper cleaning). When i picked the bike up, one of the owners had installed some cheesy fog lights and attempted to attach a cigarette lighter adapter. Then second owner had disconnected them because he wasnt happy the way they were connected. Also the radio wasnt working when the second owner picked the bike up. i have since replaced both rear fuses on the radio and it works great. Im thinking.....that when the first owner attempted to install the lights, cig adapter, that he must have blown the fused and possibly messed up the cruise, turn signals??? maybe?
User avatar
Scott-(Altoona, PA)
King of the Road
King of the Road
Posts: 1085
Joined: Mon Feb 18, 2008 1:22 pm
16
Current bike(s): 2001 Voyager XII
Location: Altoona, PA
Has liked: 83 times
Been liked: 140 times
Contact:

Re: self cancelling + cruise not working

Post by Scott-(Altoona, PA) »

Alex, not sure if I missed it but I have to ask. Does your speedometer work? They're both reliant on the speedo working! If you said and I missed it I'm sorry but had to ask the obvious!!!!
Mid-Atlantic Voyagers chapter secretary {"scribe"}
2001 Voyager XII
We may not know them all, but we owe them all! Thank a Veteran today!
Post Reply

Return to “General - Voyager XII (1200 Four)”