Oil pan bolt torque value

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
David-NEPA
Newbie
Newbie
Posts: 6
Joined: Wed Jun 03, 2015 12:52 am
9
Current bike(s): 2002 Voyager XII
2003 Voyager XII
2000 Vulcan Nomad 1500 FI
2006 Suzuki DRZ400S
Has liked: 0
Been liked: 0

Oil pan bolt torque value

Post by David-NEPA »

Have to change the oil pan on my 2003 and can't locate what the torque value is for the pan bolts. Would someone like to share that with me? :hmm:

Also, when changing the oil you drain from both bolts and take the filter out ... then refill with 3 qt 22 oz ... when I took the pan off, after removing both plugs and oil filter, a few more ounces of oil was still in the pan ... anything with that? Or just don't worry about it and still go with normal amount?

Thanks in advance.
2002 Voyager XII
2003 Voyager XII
2006 Suzuki DRZ400S
2000 Vulcan Nomad 1500 FI
1979 Goldwing GL1000 - gone but not forgotten
User avatar
Highway Rider
Webmaster
Webmaster
Posts: 852
Joined: Sat Mar 22, 2008 12:19 pm
16
Current bike(s): 2003 ZG1200 Voyager
2006 VN900
1978 KZ650 D1 SR
Has liked: 138 times
Been liked: 39 times

Re: Oil pan bolt torque value

Post by Highway Rider »

The torque for the bolt is 52 to 69 inch pounds for 6mm bolts. this is also solvent dry cleaned. There are 2 bolts that are supposed to have a non permit locking agent what I would call blue loctite. If you have a Kawasaki service manual the diagram is on 6-7.
Oil Pan Special Bolts
Oil Pan Special Bolts
Click on image to enlarge

I'm sure that when one does a oil change that those couple of ounces are still in the motor. If it were me, I would go ahead and add the amount that was remaining in the motor when the pan was pulled to the 3 quarts 22 ounces
Webmaster
Jim & Karol
2003 Voyager XII
IBA #57976
IBA 1500 miles in 24 hours
IBA 1500 miles in 36 hours
IBA 1000 miles in 24 hours
It's not the destination, It's the ride
User avatar
David-NEPA
Newbie
Newbie
Posts: 6
Joined: Wed Jun 03, 2015 12:52 am
9
Current bike(s): 2002 Voyager XII
2003 Voyager XII
2000 Vulcan Nomad 1500 FI
2006 Suzuki DRZ400S
Has liked: 0
Been liked: 0

Re: Oil pan bolt torque value

Post by David-NEPA »

Thanks for the info. I do have the Service Manual and saw where those two are supposed to have "locking agent" on them.
2002 Voyager XII
2003 Voyager XII
2006 Suzuki DRZ400S
2000 Vulcan Nomad 1500 FI
1979 Goldwing GL1000 - gone but not forgotten
Post Reply

Return to “General - Voyager XII (1200 Four)”