Damn it (Saddlebag lid)

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Damn it (Saddlebag lid)

Post by GrandpaDenny »

Went for a 150 mile ride to Delaware and back in a big loop yesterday, picking up a guitar, amps, and various accoutrements. Here's a pic of Gertrude loaded:
20200608_165629.jpg
Isn't it cool how the electric guitar fit right into the saddlebag? Notice how the lid isn't in the way at all? Well... when I made my first stop, to pick up a guitar stand, as I walked back to the bike I noticed that the left saddlebag lid was missing. Again. I give up. This is the third one (including the one that was missing when I bought her). I don't know if it's an inherent problem with the latches; the lid was latched down tight and locked (part of my preride checks is to make sure all of the saddlebag latches are tight and locked). The tethers failed :(

This is so annoying. Turned my $90 adventure into who knows how expensive, if I can find another lid. It took me four months to find the last one. Of course this had to happen two weeks before my Florida trip.
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
cushman eagle
King of the Road
King of the Road
Posts: 1983
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Damn it (Saddlebag lid)

Post by cushman eagle »

My left lid tried to leave 2 weeks after I put tethers on,but the tether held it on :woohoo:
Peg had packed the bike for the Nashville rally,and we had just gotten on I 70 west of Columbus,and she told me the left lid was gone :cry2: ,we found a place to pull off,and the lid was there,but hanging on with the tether :thmup: turns out she locked,but did not latch the lock.
'99 Voyager VXII,'58 Cushman Eagle
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: Damn it (Saddlebag lid)

Post by Nails »

They can fly off even when latched and locked. I had to unlock my (retrieved) one to put it back on. Lock them, and leash them. Use non-pissant leashes.
(Besides leashes, bend the tabs so that they latch for reals.)
Honestly, any motivated 6th-grader with a claw hammer could be in any hard bags, within seconds.
--
Nails
User avatar
ekap1200
Master Fabricator
Master Fabricator
Posts: 1364
Joined: Fri Jul 04, 2008 12:54 pm
16
Current bike(s): 2000 voyager end of year total. 108.634
Location: Williamstown, New Jersey
Has liked: 33 times
Been liked: 134 times

Re: Damn it (Saddlebag lid)

Post by ekap1200 »

Bad luck Denny, I'll look and see what I have out in the back shed when I get home today. I would like to look your bike over and see why you keep loosing them... 106K and I have never installed tethers and have not ever lost one. Are the bag mounts loose ? I would like to know why I have never had an issue. If I have one it will be for a 2000. I remember having two but one may need a paint job. I will let you know tonight and perhaps you could ride down to Williamstown to pick it up this weekend.
Gene Kap.
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
User avatar
cranky
King of the Road
King of the Road
Posts: 1037
Joined: Wed Jul 06, 2016 12:36 am
8
Current bike(s): 2003 Voyager
Location: San Jose, KalEfornYa
Has liked: 303 times
Been liked: 80 times

Re: Damn it (Saddlebag lid)

Post by cranky »

.... you KNOW what you did, eh????? hope not +GBG
'03 Voyager - http://tinyurl.com/mqtgpwp VROC pics of Gina
Cranky - Bill Snodgrass AVA # 6544. VROC # 16804
Cranked >128K miles, Mtn bike-no motor!!!
San Jose, KalEfornYa
User avatar
ekap1200
Master Fabricator
Master Fabricator
Posts: 1364
Joined: Fri Jul 04, 2008 12:54 pm
16
Current bike(s): 2000 voyager end of year total. 108.634
Location: Williamstown, New Jersey
Has liked: 33 times
Been liked: 134 times

Re: Damn it (Saddlebag lid)

Post by ekap1200 »

Well as bad luck would have it... I have both a spare left and right, but both have been spray canned ... you can have it if you want , if you can't find a lid for the 2000.
Gene K
These users liked ekap1200's post:
GrandpaDenny (Thu Jun 11, 2020 3:32 pm)
Rating: 11.11%
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: Damn it (Saddlebag lid)

Post by GrandpaDenny »

ekap1200 wrote: Thu Jun 11, 2020 10:34 am Well as bad luck would have it... I have both a spare left and right, but both have been spray canned ... you can have it if you want , if you can't find a lid for the 2000.
Gene K
I *think* the problem might be that the latches have fatigued over time, and from being bent back into shape. Do you have any latches? I would certainly love to come over this weekend. When's best for you?

BTW saw two '86 VXIIs on Facebook Marketplace this morning, one's in Berlin, NJ. $1500, from the pics looks really good. Just an FYI for the Jersey guys :-D
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: Damn it (Saddlebag lid)

Post by Nails »

GrandpaDenny wrote: Thu Jun 11, 2020 3:32 pmI *think* the problem might be that the latches have fatigued over time, and from being bent back into shape.
You should still have the latches. Are they re-bent or broken? Pretty unlikely the lid part would be damaged -- it's the part you still have that probably isn't yet bent tight enough.

Mine haven't flown since I bent them back right. Some folks think you have to lock them (and I do), but I really don't think that's the problem either. If the latches are bent loose, they'll fly whether locked or not. Mine did -- I had to unlock it to put the lid (after I found it) back on.

And I really don't think it's necessary to get crazy with the leashes -- mine are about 1/16" braided nylon cord. But dunno -- mine haven't flown (again), so haven't really been tested.

Just bend the latches so the tab thing fits all the way into the lid part.
--
Nails
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: Damn it (Saddlebag lid)

Post by GrandpaDenny »

Nails wrote: Thu Jun 11, 2020 6:11 pm
GrandpaDenny wrote: Thu Jun 11, 2020 3:32 pmI *think* the problem might be that the latches have fatigued over time, and from being bent back into shape.
Just bend the latches so the tab thing fits all the way into the lid part.

And I really don't think it's necessary to get crazy with the leashes -- mine are about 1/16" braided nylon cord. But dunno -- mine haven't flown (again), so haven't really been tested.

I've rebent the latches a couple of times, that's why I think they're fatigued. One of them has a crack in it, too. For tethers, I used 16ga. stranded wire with crimped on ring terminals. The ring terminals didn't stay on. I'd redone the tethers a couple of times because of that. I even tried epoxy on top of the crimp. So that is a fail. The tethers were a little longer, too, maybe ten-11 inches. I've got to get a soldering iron!

Making sure the latches are all locked and tight is part of my pre-flight checks.

Even the right side one, which is really tightly latched, has come at least partly loose. It's GOT to be the roads around here. There are bumps and seams that bounce me out of the seat.

Maybe when I change the fork and shock oil that will help. Judging by the condition of all the other fluids I've changed (the final drive oil looked like a melted pink milkshake)(why the kronk was it pink?)... There's just so much has to be taken apart, and I live in an apartment building, so I don't have the facilities to do a major disassembly. Gotta do something soon, this really sucks.
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
User avatar
cbrfxr67
Cruiser
Cruiser
Posts: 67
Joined: Mon Apr 22, 2019 2:58 pm
5
Current bike(s): ZG1200 '99
Has liked: 3 times
Been liked: 1 time

Re: Damn it (Saddlebag lid)

Post by cbrfxr67 »

I need to tether the lids. I checked them Sunday and they seemed ok but in the back of my mind I picture them flying off and bouncing to a broken death!
tsayles
Newbie
Newbie
Posts: 5
Joined: Wed May 07, 2014 2:57 am
10
Current bike(s): 1997 Kawasaki Voyager XII, 1999 Honda Shadow VT 1100
Location: Montclair, NJ
Has liked: 0
Been liked: 0

Re: Damn it (Saddlebag lid)

Post by tsayles »

:hmm: I’m on the way to LA from NJ and guess what. The lids for my 1997 voyager xii flew off while I was chilling to my tunes down the highway. Am I hearing that you have some extra lids? Let me know. Thanks
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: Damn it (Saddlebag lid)

Post by GrandpaDenny »

tsayles wrote: Wed Jul 15, 2020 3:29 pm :hmm: I’m on the way to LA from NJ and guess what. The lids for my 1997 voyager xii flew off while I was chilling to my tunes down the highway. Am I hearing that you have some extra lids? Let me know. Thanks
You lost BOTH? Yikes! I don't have any extras - every time I've lost one it's been a royal pain to find another. Right side ones seem to be fairly plentiful; most of us lost the left side lid, and they're about impossible to find. I found my first two on eBay, the last one another member had stashed. Carl Leo in Florida has a VXII junkyard, but last I spoke to him he didn't have any left side lids, only right.
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: Damn it (Saddlebag lid)

Post by GrandpaDenny »

tsayles wrote: Wed Jul 15, 2020 3:29 pm :hmm: I’m on the way to LA from NJ and guess what. The lids for my 1997 voyager xii flew off while I was chilling to my tunes down the highway. Am I hearing that you have some extra lids? Let me know. Thanks
Check the Voyager XII Facebook group, someone has both complete bags available.
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
tsayles
Newbie
Newbie
Posts: 5
Joined: Wed May 07, 2014 2:57 am
10
Current bike(s): 1997 Kawasaki Voyager XII, 1999 Honda Shadow VT 1100
Location: Montclair, NJ
Has liked: 0
Been liked: 0

Re: Damn it (Saddlebag lid)

Post by tsayles »

I ended up getting them sent to me from someone from facebook like you said. Thanks for the advice.
User avatar
Bonnie and Clyde
Traveler
Traveler
Posts: 140
Joined: Fri Oct 01, 2021 5:11 pm
3
Current bike(s): 1998 Voyager xii Green and Black
2007 KTM Super Enduro 950
2019 KTM xcw 300 TPI
Has liked: 189 times
Been liked: 50 times

Re: Damn it (Saddlebag lid)

Post by Bonnie and Clyde »

When I bought my voyager and managed to ride it home some 2,500 miles with out loosing a lid. I decided to keep my lids if at all possible. This was my solution. I put one quick release buckle with strap on the front lid rail and the other half on the crash bar. ITs a pull tight cam buckle so it snugs up tight and the bag doesn't wobble. This should work to keep the lids from flying off.



https://photos.app.goo.gl/iw556G2Wk2vFTmG38
wishing I was riding around the world
User avatar
surlybiker58
Newbie
Newbie
Posts: 1
Joined: Thu Oct 07, 2021 1:05 am
3
Current bike(s): 2003 Voyager
2015 VStar 1300 Tourer
Has liked: 1 time
Been liked: 1 time

Re: Damn it (Saddlebag lid)

Post by surlybiker58 »

I just lost my left lid heading down I40 through Knoxville last week. Both latches were locked but it came off anyways. It was toast after a semi ran over it. Ordered a replacement and it is supposed to arrive today. I was thinking of wrapping bungie cords around them , Has anyone tried that ?
These users liked surlybiker58's post:
Bonnie and Clyde (Wed May 11, 2022 4:26 pm)
Rating: 11.11%
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: Damn it (Saddlebag lid)

Post by GrandpaDenny »

Most of us have fashioned tethers. Do a search and you'll see. Lucky you finding a replacement!
These users liked GrandpaDenny's post:
cushman eagle (Tue May 10, 2022 10:35 pm) • surlybiker58 (Wed May 11, 2022 11:03 am)
Rating: 22.22%
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
User avatar
Bonnie and Clyde
Traveler
Traveler
Posts: 140
Joined: Fri Oct 01, 2021 5:11 pm
3
Current bike(s): 1998 Voyager xii Green and Black
2007 KTM Super Enduro 950
2019 KTM xcw 300 TPI
Has liked: 189 times
Been liked: 50 times

Re: Damn it (Saddlebag lid)

Post by Bonnie and Clyde »

Bonnie and Clyde wrote: Fri May 06, 2022 2:57 pm When I bought my voyager and managed to ride it home some 2,500 miles with out loosing a lid. I decided to keep my lids if at all possible. This was my solution. I put one quick release buckle with strap on the front lid rail and the other half on the crash bar. ITs a pull tight cam buckle so it snugs up tight and the bag doesn't wobble. This should work to keep the lids from flying off.

https://photos.app.goo.gl/iw556G2Wk2vFTmG38

If its not working let me know
see attached picture link
https://photos.app.goo.gl/iw556G2Wk2vFTmG38
wishing I was riding around the world
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: Damn it (Saddlebag lid)

Post by Nails »

This is an old topic, and sorry if I already said this in this thread ... but I think the lids fly because the hinges are bent too loose. Mine flew and I installed tethers, but nothing has come off since I bent the hinges to bite stronger.
--
Nails
User avatar
Bonnie and Clyde
Traveler
Traveler
Posts: 140
Joined: Fri Oct 01, 2021 5:11 pm
3
Current bike(s): 1998 Voyager xii Green and Black
2007 KTM Super Enduro 950
2019 KTM xcw 300 TPI
Has liked: 189 times
Been liked: 50 times

Re: Damn it (Saddlebag lid)

Post by Bonnie and Clyde »

Nails wrote: Wed May 11, 2022 6:34 pm This is an old topic, and sorry if I already said this in this thread ... but I think the lids fly because the hinges are bent too loose. Mine flew and I installed tethers, but nothing has come off since I bent the hinges to bite stronger.
what part are you bending?
wishing I was riding around the world
Post Reply

Return to “General - Voyager XII (1200 Four)”