? Charging issue...

Got a tech tip for Voyager 12's from your personal experiences, or one complete with pictures and instructions, here's where to post it. You can also ask about tips or procedures here.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
usmalenurse
Traveler
Traveler
Posts: 204
Joined: Thu Jun 24, 2010 12:13 pm
14
Current bike(s): 1997 Voyager 1200
2016 Honda Goldwing
Location: Roseboro, North Carolina
Has liked: 7 times
Been liked: 41 times

? Charging issue...

Post by usmalenurse »

Took a little day trip last week and about 20 miles from home I noticed that my voltmeter was not working. It is one of those that just lights from amber to green and it was not on at all. I stopped beside the road and shut the bike down, turned the key several times and restarted it with no problem but the voltmeter never came on. I decided to continue a little farther and after about 5 miles it came on and was showing that it was charging as normal. To make a long story short, we continued the trip and put in about 275 miles with the voltmeter continuing to go out for a while, then it would come on for a while. I tried to notice if it was when I hit a bump in the road or something, thinking that a wire might be lose but really didn't correspond with anything that led me to believe this was the case. Voltmeter was either on and charging or completely blank with no light at all. I rode the bike to work and back the next two days without putting it on the battery tender and it started fine both days. However on the first day the voltmeter continued to go off and on as before. The second morning the voltmeter came on but was showing as amber and not really appearing to be charging. Didn't make any difference if I revved the engine or not just 2 little amber lights showing. The bike started fine when I left work and the voltmeter came on like normal..showing that the bike was charging fine...2 green lights and if I turned the driving lights on it dropped back to 1 greens which is where it normally runs. I have checked the wiring; nothing lose anywhere; fuse is fine and checked the alternator over the weekend and everything seems to be working nicely now. The bike had been on the battery tender for several weeks prior to the trip last week and just wondering if it could have perhaps overcharged the battery and caused the issue with the voltmeter? I have "played" with it all weekend and the voltmeter has not missed a beat and everything appears normal now?? Just confused as to why the voltmeter wouldn't work at all, then go and come like it did and now everything back to par. :hmm:
Charles Hairr
1997 Voyager XII
2016 Honda Goldwing
cushman eagle
King of the Road
King of the Road
Posts: 1982
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: ? Charging issue...

Post by cushman eagle »

Have you thoroughly checked the wiring to the voltmeter? :hmm:
It seems like the meter is not receiving a steady current. :hmm:
'99 Voyager VXII,'58 Cushman Eagle
User avatar
usmalenurse
Traveler
Traveler
Posts: 204
Joined: Thu Jun 24, 2010 12:13 pm
14
Current bike(s): 1997 Voyager 1200
2016 Honda Goldwing
Location: Roseboro, North Carolina
Has liked: 7 times
Been liked: 41 times

Re: ? Charging issue...

Post by usmalenurse »

I didn't take the meter apart but all the wiring from it to the bike seems to be intact. If it acts up again, I'll remove it from the bike and check it out....or replace it all together. I just knew there would be a loose wire somewhere but couldn't find one...
Charles Hairr
1997 Voyager XII
2016 Honda Goldwing
User avatar
cranky
King of the Road
King of the Road
Posts: 1037
Joined: Wed Jul 06, 2016 12:36 am
8
Current bike(s): 2003 Voyager
Location: San Jose, KalEfornYa
Has liked: 303 times
Been liked: 80 times

Re: ? Charging issue...

Post by cranky »

... have you checked the scoot with a volt meter to make
sure you do not have a problem???!!!! Scoots can be very
forgiving... right up to the time your standing be the road!!!
'03 Voyager - http://tinyurl.com/mqtgpwp VROC pics of Gina
Cranky - Bill Snodgrass AVA # 6544. VROC # 16804
Cranked >128K miles, Mtn bike-no motor!!!
San Jose, KalEfornYa
User avatar
Mr Jensee
King of the Road
King of the Road
Posts: 1987
Joined: Fri Dec 26, 2008 5:55 pm
15
Current bike(s): Phone 337-781-8158
Home Phone disconnected.
Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
Location: Lafayette, La
Has liked: 0
Been liked: 9 times

Re: ? Charging issue...

Post by Mr Jensee »

First off we need to know where you attached the volt meter onto. Was it the battery directly or just somewhere in the wiring. If it is the to the battery it could be nothing more than a loose connection. If in the general wiring then you have a more serious issue. How old is the bike? If it isn't charging then it could be the alternator. If you have a really good battery then it could still supply the bike with electricity for a while if the alternator is cutting out. It could also be the ignitor going bad. So check the wiring first, make sure if it is attached to the battery which is should be, that the connections are good. BTW a battery tender cannot over charge. It usually is only running at 1/2 to 1 amp at all times. When the battery is at full charge it will stop charging, only showing a green light.
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
User avatar
usmalenurse
Traveler
Traveler
Posts: 204
Joined: Thu Jun 24, 2010 12:13 pm
14
Current bike(s): 1997 Voyager 1200
2016 Honda Goldwing
Location: Roseboro, North Carolina
Has liked: 7 times
Been liked: 41 times

Re: ? Charging issue...

Post by usmalenurse »

Did check it with a voltmeter and the alternator checked out ok. The voltmeter is attached to the battery. Haven't been able to find any wires loose anywhere. It is a '97 model but I'm not sure if it's the original alternator. Had a box of "extra" stuff when I bought the bike and there is a alternator in there. So I don't know it has been changed or not. Everything seems to be working fine right now...if it acts up again I think I'll pull the alternator and get it checked out better. Planning to go to the rally next month...don't need anything to hinder that trip!
Charles Hairr
1997 Voyager XII
2016 Honda Goldwing
User avatar
Mr Jensee
King of the Road
King of the Road
Posts: 1987
Joined: Fri Dec 26, 2008 5:55 pm
15
Current bike(s): Phone 337-781-8158
Home Phone disconnected.
Previous bikes. Yamaha 180, Honda CM200T, Suzuki 1000LNKawasaki ZRX1100.
Location: Lafayette, La
Has liked: 0
Been liked: 9 times

Re: ? Charging issue...

Post by Mr Jensee »

BTW when you do save yourself some time and have both checked out. Alternator failure is something that happens to a number of Voyager XIIs.
For Voyager XII Manuals click the link below.
https://1drv.ms/f/s!Ao3K0Ai2gvglgS3l7J4pBJrjfBhc
User avatar
usmalenurse
Traveler
Traveler
Posts: 204
Joined: Thu Jun 24, 2010 12:13 pm
14
Current bike(s): 1997 Voyager 1200
2016 Honda Goldwing
Location: Roseboro, North Carolina
Has liked: 7 times
Been liked: 41 times

Re: ? Charging issue...

Post by usmalenurse »

Me and the missus rode down to Myrtle Beach to check out the bike rally today and everything still working fine. Voltmeter working perfectly and even ran the driving light down and back home. Around 290 miles today and voltmeter never missed a beat. Think I'm going to take the "spare" alternator and get it checked out and rebuilt if necessary just to be on the safe side.
Charles Hairr
1997 Voyager XII
2016 Honda Goldwing
User avatar
usmalenurse
Traveler
Traveler
Posts: 204
Joined: Thu Jun 24, 2010 12:13 pm
14
Current bike(s): 1997 Voyager 1200
2016 Honda Goldwing
Location: Roseboro, North Carolina
Has liked: 7 times
Been liked: 41 times

Re: ? Charging issue...

Post by usmalenurse »

Well, it's been a year since that post and the alternator went out on me 3 weeks ago. I was about 35 miles from home and just quit charging and died. It was on a Sunday afternoon around 4PM and the Roadside Assistance was of no help whatsoever, but I got it home the following day. As usual I had neglected to get the "spare" alternator checked out and I took both to an alternator shop and both were bad. What I thought was worse was that she informed me that she couldn't get the parts to repair it but would have to replace with a new one. With visions of the >$1000 price tag on cheapcycleparts.com for the complete alternator, I was in panic mode. Got the replacement for $200 and good to go now. Not sure where she got the alternator but it came with new wiring (didn't use). I did have to use the coupling from one of the old ones but didn't have any problems with that. Got it back together yesterday and rode yesterday afternoon and today and everything looking good right now. I may have her order another one just for a back up......but knowing me, I'll probably put that off too.... :hmm:
Charles Hairr
1997 Voyager XII
2016 Honda Goldwing
lucky13
Cruiser
Cruiser
Posts: 45
Joined: Sun Mar 15, 2020 7:09 pm
4
Current bike(s): 1999 Kawasaki Voyager 1200
Has liked: 3 times
Been liked: 8 times

Re: ? Charging issue...

Post by lucky13 »

Hey. Just read your post concerning your alternator. There is a guy on ebay; "blelectrical". Sells new ones for the xii . Based down in the U.S. where you are. priced at around $140. Hope that helps. Ashman
Molalla+Voyager
Cruiser
Cruiser
Posts: 31
Joined: Sun Apr 26, 2020 11:19 pm
4
Current bike(s): 2000 Voyager zg1200 XII,
2005 Connie ZG1000
Location: Molalla, OR
Has liked: 35 times
Been liked: 8 times

Re: ? Charging issue...

Post by Molalla+Voyager »

I read the thread,
with great interest cause it's gonna happen to me also.
Found this Company on the web, they sell brand new alternators, starters, and starter repair kits
pretty reasonable:
https://www.dbelectrical.com/products/k ... 92-95.html
Question....How many spare parts to carry is enough?
Steve
Steve
KI7MFT
146.960
User avatar
cranky
King of the Road
King of the Road
Posts: 1037
Joined: Wed Jul 06, 2016 12:36 am
8
Current bike(s): 2003 Voyager
Location: San Jose, KalEfornYa
Has liked: 303 times
Been liked: 80 times

Re: ? Charging issue...

Post by cranky »

I only carry a spare speedo cable, I like my speed control....
'03 Voyager - http://tinyurl.com/mqtgpwp VROC pics of Gina
Cranky - Bill Snodgrass AVA # 6544. VROC # 16804
Cranked >128K miles, Mtn bike-no motor!!!
San Jose, KalEfornYa
User avatar
VoyKimmer
Grand Tourer
Grand Tourer
Posts: 526
Joined: Mon Mar 03, 2008 12:47 am
16
Current bike(s): 2002 Voyager XII
1996 Voyager XII
Location: Gurnee, Illinois
Has liked: 0
Been liked: 104 times

Re: ? Charging issue...

Post by VoyKimmer »

I carry a spare speedo cable also and a spare relay, tie raps, small tool kit, tire plug kit. Doesn’t take up much room.
User avatar
cranky
King of the Road
King of the Road
Posts: 1037
Joined: Wed Jul 06, 2016 12:36 am
8
Current bike(s): 2003 Voyager
Location: San Jose, KalEfornYa
Has liked: 303 times
Been liked: 80 times

Re: ? Charging issue...

Post by cranky »

... all that and a Slime 12V air compressor, spare headlight, coolant, and all the
stuff I've long since forgot!!!!!!! GBG
These users liked cranky's post:
tunnelz (Mon Jun 22, 2020 12:46 am)
Rating: 11.11%
'03 Voyager - http://tinyurl.com/mqtgpwp VROC pics of Gina
Cranky - Bill Snodgrass AVA # 6544. VROC # 16804
Cranked >128K miles, Mtn bike-no motor!!!
San Jose, KalEfornYa
User avatar
Van Voyager
Grand Tourer
Grand Tourer
Posts: 435
Joined: Wed Aug 30, 2017 8:01 am
7
Current bike(s): 1986 Kawasaki ZN1300 Voyager
Has liked: 46 times
Been liked: 40 times

Re: ? Charging issue...

Post by Van Voyager »

I'm a big fan of the tire inflator and sealant in a can. No need to carry a compressor or patch kit. Twice I've had flats where a can of this stuff got me home - once on a bike with a tube.

https://www.canadiantire.ca/en/pdp/fix- ... 5075p.html
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: ? Charging issue...

Post by GrandpaDenny »

I carry a tire plug kit and a USB rechargeable air compressor. I also carry a piece of wood for the side stand in soft conditions.
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
User avatar
SgtSlag
King of the Road
King of the Road
Posts: 1057
Joined: Mon Oct 04, 2010 10:04 pm
14
Current bike(s): 1993 Voyager XII (2010)
(2006-2012: 1979 Honda CB750K)
(2008-2010: 1983 Kawasaki 440LTD, belt drive)
Location: Minnesota
Has liked: 23 times
Been liked: 238 times

Re: ? Charging issue...

Post by SgtSlag »

Rather than wood, I would suggest a square, metal, electrical outlet box cover. They are cheap, galvanized steel, and they have holes drilled into their corners already. I tie a Zip-Tie to one hole, for a handle. I keep it in the top compartment of one of the saddlebag covers. When needed, I pull it out, and put it down for the side stand to rest on. Works great. Use a longer Zip-Tie, and you will be able to lean over, sitting on the bike, and grab the handle, to put it away!

Here is a round unit, from Amazon. Mine is square, and galvanized, rather than powder coated. May need to pick one of these up. Hmmm... Cheers!
These users liked SgtSlag's post:
GrandpaDenny (Tue Jun 23, 2020 11:51 pm) • triton28 (Wed Jun 24, 2020 11:26 pm) • tunnelz (Mon Jun 29, 2020 12:41 am)
Rating: 33.33%
SgtSlag

1993 Voyager XII
User avatar
GrandpaDenny
King of the Road
King of the Road
Posts: 1079
Joined: Fri Nov 01, 2019 4:24 pm
5
Current bike(s): 1993 Kawasaki Vulcan 1500
Has liked: 481 times
Been liked: 436 times

Re: ? Charging issue...

Post by GrandpaDenny »

Yeah, that sounds like a great idea. Thanks!
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders

VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
User avatar
Scott-(Altoona, PA)
King of the Road
King of the Road
Posts: 1086
Joined: Mon Feb 18, 2008 1:22 pm
16
Current bike(s): 2001 Voyager XII
Location: Altoona, PA
Has liked: 83 times
Been liked: 140 times
Contact:

Re: ? Charging issue...

Post by Scott-(Altoona, PA) »

I have seen a few riders use a crushed soda/beer can under their side stand also. It's simple, the larger the surface area the less chance of the kickstand sinking.
Personally I have a "hockey puck", side stand disc I got at the New York rally back in 2010 I think. I've also come across another one at another rally (one is orange the other black). The orange one I have a length of neon green elastic cord tied to it. Long enough to lower it while on the bike, use my foot to push it into position and lean the bike onto it, then stretch the cord up and hook it onto the left handlebar. Can't miss it or forget about it since it's around the grip, if I do forget it will come right back to me as soon as the bike is upright. It wraps up and fits into the saddle bag lid compartment with room to spare.
These users liked Scott-(Altoona, PA)'s post:
GrandpaDenny (Sat Jun 27, 2020 2:13 am)
Rating: 11.11%
Mid-Atlantic Voyagers chapter secretary {"scribe"}
2001 Voyager XII
We may not know them all, but we owe them all! Thank a Veteran today!
Post Reply

Return to “Tech Tips - Voyager XII (1200 Four)”