Where is my clutch fluid going?

Got a tech tip for Voyager 12's from your personal experiences, or one complete with pictures and instructions, here's where to post it. You can also ask about tips or procedures here.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
glvnthedream
Cruiser
Cruiser
Posts: 65
Joined: Fri Apr 21, 2023 8:06 pm
1
Current bike(s): 2002 Kawasaki Voyager XII 1200
Has liked: 46 times
Been liked: 14 times

Where is my clutch fluid going?

Post by glvnthedream »

My clutch fluid seems to be disappearing! I am not finding any leaks but after replacing the fluid when I got the bike I find myself having to refill the reservoir. I replaced the fluid and bled the clutch fluid and all seems good for a while. But after a couple weeks the fluid starts showing low again.

Any ideas to find a leak that is not appearing to be leaking. Where the heck is the fluid going??

Thanks in advance.
cushman eagle
King of the Road
King of the Road
Posts: 1982
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Where is my clutch fluid going?

Post by cushman eagle »

It may be time to repack the slave cylinder :hmm: ,as it could be going past that into the transmission :cry2:
'99 Voyager VXII,'58 Cushman Eagle
User avatar
glvnthedream
Cruiser
Cruiser
Posts: 65
Joined: Fri Apr 21, 2023 8:06 pm
1
Current bike(s): 2002 Kawasaki Voyager XII 1200
Has liked: 46 times
Been liked: 14 times

Re: Where is my clutch fluid going?

Post by glvnthedream »

So I should check is my engine oil level is increasing to verify? Is there anything else to check to co firm?

Every job I’m doing on this lady is a first for me.

Thanks

cushman eagle wrote: Sun Jan 14, 2024 8:24 pm It may be time to repack the slave cylinder :hmm: ,as it could be going past that into the transmission :cry2:
cushman eagle
King of the Road
King of the Road
Posts: 1982
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Where is my clutch fluid going?

Post by cushman eagle »

You would be adding such a small % of the total volume ,I do not think you would notice the difference :corn:
'99 Voyager VXII,'58 Cushman Eagle
User avatar
glvnthedream
Cruiser
Cruiser
Posts: 65
Joined: Fri Apr 21, 2023 8:06 pm
1
Current bike(s): 2002 Kawasaki Voyager XII 1200
Has liked: 46 times
Been liked: 14 times

Re: Where is my clutch fluid going?

Post by glvnthedream »

Is there any other checks to verify the problem??



cushman eagle wrote: Mon Jan 15, 2024 12:51 am You would be adding such a small % of the total volume ,I do not think you would notice the difference :corn:
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: Where is my clutch fluid going?

Post by Nails »

glvnthedream wrote: Mon Jan 15, 2024 8:52 am Is there any other checks to verify the problem??
Yes. Inspect the clutch slave cylinder as Loren suggested. See Chapter 5 of the manual.
These users liked Nails's post:
cushman eagle (Tue Jan 16, 2024 1:13 am) • glvnthedream (Sun Jan 21, 2024 4:40 am)
Rating: 22.22%
--
Nails
User avatar
glvnthedream
Cruiser
Cruiser
Posts: 65
Joined: Fri Apr 21, 2023 8:06 pm
1
Current bike(s): 2002 Kawasaki Voyager XII 1200
Has liked: 46 times
Been liked: 14 times

Re: Where is my clutch fluid going?

Post by glvnthedream »

Will do. Ordered a rebuild kit. Figured if I am going to pull it apart I might as well do a rebuild. I can only imagine what it's going to look like.

Thanks

Greg
Nails wrote: Mon Jan 15, 2024 7:22 pm
glvnthedream wrote: Mon Jan 15, 2024 8:52 am Is there any other checks to verify the problem??
Yes. Inspect the clutch slave cylinder as Loren suggested. See Chapter 5 of the manual.
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: Where is my clutch fluid going?

Post by Nails »

Yeah, my guess is that you're gonna need the kit.
These users liked Nails's post:
glvnthedream (Wed Jan 17, 2024 10:34 pm)
Rating: 11.11%
--
Nails
User avatar
glvnthedream
Cruiser
Cruiser
Posts: 65
Joined: Fri Apr 21, 2023 8:06 pm
1
Current bike(s): 2002 Kawasaki Voyager XII 1200
Has liked: 46 times
Been liked: 14 times

Re: Where is my clutch fluid going?

Post by glvnthedream »

That’s affirmative on needing the kit. Oil sightglass nearly full and some nice sludge in the Slave cylinder.
IMG_1305.jpeg
Nails wrote: Tue Jan 16, 2024 10:34 pm Yeah, my guess is that you're gonna need the kit.
cushman eagle
King of the Road
King of the Road
Posts: 1982
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Where is my clutch fluid going?

Post by cushman eagle »

glvnthedream ,Since your clutch fluid looks that bad :hmm: ,you might also give a good look at your brake systems,and be prepared to rebuild them also :corn:
These users liked cushman eagle's post:
triton28 (Thu Jan 18, 2024 11:33 am)
Rating: 11.11%
'99 Voyager VXII,'58 Cushman Eagle
User avatar
glvnthedream
Cruiser
Cruiser
Posts: 65
Joined: Fri Apr 21, 2023 8:06 pm
1
Current bike(s): 2002 Kawasaki Voyager XII 1200
Has liked: 46 times
Been liked: 14 times

Re: Where is my clutch fluid going?

Post by glvnthedream »

Already rebuilt the calipers and getting brake lines.

Thanks for the help and advice everyone.
E5CA0648-BA80-4FCD-9ABF-8F2E009720A4.jpeg
72C2E23A-5482-4C2A-BE15-3CA527D05F52.jpeg
F001061A-A9D5-4BEB-87BC-46C7D27E71FA.jpeg
IMG_1195.jpeg
cushman eagle wrote: Thu Jan 18, 2024 1:10 am glvnthedream ,Since your clutch fluid looks that bad :hmm: ,you might also give a good look at your brake systems,and be prepared to rebuild them also :corn:
These users liked glvnthedream's post:
GrandpaDenny (Fri Jan 19, 2024 10:24 pm) • Stew (Sun Jan 21, 2024 8:00 pm) • Scott-(Altoona, PA) (Mon Jan 22, 2024 3:09 pm)
Rating: 33.33%
Post Reply

Return to “Tech Tips - Voyager XII (1200 Four)”