Repairing broken plastic tabs on side covers

Got a tech tip for Voyager 12's from your personal experiences, or one complete with pictures and instructions, here's where to post it. You can also ask about tips or procedures here.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
chicagorandy
Traveler
Traveler
Posts: 214
Joined: Sat Aug 16, 2014 2:40 pm
10
Current bike(s): 86 Voyager XII
Location: Chicago, IL
Has liked: 9 times
Been liked: 14 times

Repairing broken plastic tabs on side covers

Post by chicagorandy »

Like many folks out there I reckon when I bought my bike a short while ago I discovered that both the left and right plastic "chrome' side covers had broken top locking nubs that insert into rubber grommets on the frame.

With great luck the PO left the broken tips inside the grommets so I went over to my local Autozone store (open on Labor Day BTW) and picked up some Permatex Plastic Welder 2-part epoxy.

My repair is not cosmetically pretty but I think that once the stuff cures overnight it will be strong enough to last a long time. Besides it's on the back side so only I (and now all of you-lol) know that it's there.

Image

Image
voyager55
Elite Tourer
Elite Tourer
Posts: 820
Joined: Mon Aug 19, 2013 6:08 am
11
Current bike(s): 2003 1200
Location: Eden Prairie, MN
Has liked: 1 time
Been liked: 3 times

Re: Repairing broken plastic tabs on side covers

Post by voyager55 »

Holy Smokes! Did you use 1 tube per cover? :gig:
User avatar
Scott-(Altoona, PA)
King of the Road
King of the Road
Posts: 1086
Joined: Mon Feb 18, 2008 1:22 pm
16
Current bike(s): 2001 Voyager XII
Location: Altoona, PA
Has liked: 83 times
Been liked: 140 times
Contact:

Re: Repairing broken plastic tabs on side covers

Post by Scott-(Altoona, PA) »

voyager55 wrote:Holy Smokes! Did you use 1 tube per cover? :gig:
I would consider that "Preventative Structural Engineering"! :wnk2:
Mid-Atlantic Voyagers chapter secretary {"scribe"}
2001 Voyager XII
We may not know them all, but we owe them all! Thank a Veteran today!
cushman eagle
King of the Road
King of the Road
Posts: 1983
Joined: Sat Jan 22, 2011 10:08 pm
13
Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
Location: Orrville,Ohio
Has liked: 854 times
Been liked: 290 times

Re: Repairing broken plastic tabs on side covers

Post by cushman eagle »

When I bought my '99,it had a broken tab on the left chrome cover, and it was not in the grommet. But I was able to buy a good cover.During service on the bike I thought I was going to break the rest of the tabs off trying to remove them,so I have since put a small dab of silicon grease on each tab when I reinstall them,making them much easier to remove. :thmup:
'99 Voyager VXII,'58 Cushman Eagle
User avatar
chicagorandy
Traveler
Traveler
Posts: 214
Joined: Sat Aug 16, 2014 2:40 pm
10
Current bike(s): 86 Voyager XII
Location: Chicago, IL
Has liked: 9 times
Been liked: 14 times

Re: Repairing broken plastic tabs on side covers

Post by chicagorandy »

The nice thing about excess is that you can't have too much of it - lol

Thanks for the tip - I picked up a small tube of white silicone grease and have applied a dab to each rubber grommet.
User avatar
debron
Past Board Member
Past Board Member
Posts: 1087
Joined: Mon Aug 23, 2010 5:54 pm
14
Current bike(s): 1995 Voyager XII
Location: Stayton, Oregon (Close to)
Has liked: 0
Been liked: 1 time

Re: Repairing broken plastic tabs on side covers

Post by debron »

"You never know how much is enough unless you know how much is too much!"
Ron in Oregon
AVA Webmaster ("master" is optimistic!)
AVA Board Member
1995 Voyager XII
Image
User avatar
chicagorandy
Traveler
Traveler
Posts: 214
Joined: Sat Aug 16, 2014 2:40 pm
10
Current bike(s): 86 Voyager XII
Location: Chicago, IL
Has liked: 9 times
Been liked: 14 times

Re: Repairing broken plastic tabs on side covers

Post by chicagorandy »

Using my near Sherlock Holmesian powers of deductive reasoning, I accept that I have used an excessive amount of that plastic welder epoxy - LOL

The truth is that I have never had success saving 'unused' portions of this sort of product (it hardens in the tube before I get around to using it again ) - so I simply emptied all the contents on a paper plate and mixed it all up.

The end result is my forming it into equal amounts of 'structure' during the under 5 minutes of working time that I had. If this repair ends up failing down the road, I'll know that I didn't use enough. If it doesn't fail? Then I'll have achieved my goal of only fixing the thing once.
User avatar
Scott-(Altoona, PA)
King of the Road
King of the Road
Posts: 1086
Joined: Mon Feb 18, 2008 1:22 pm
16
Current bike(s): 2001 Voyager XII
Location: Altoona, PA
Has liked: 83 times
Been liked: 140 times
Contact:

Re: Repairing broken plastic tabs on side covers

Post by Scott-(Altoona, PA) »

:gig: :thmup: I've discovered the same happens to me with small tubes of gook!

'You know my method. It is founded upon the observation of trifles.' ~ Sherlock Holmes
Mid-Atlantic Voyagers chapter secretary {"scribe"}
2001 Voyager XII
We may not know them all, but we owe them all! Thank a Veteran today!
Post Reply

Return to “Tech Tips - Voyager XII (1200 Four)”