Had your rear axle out lately? If not, better check it soon.

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Airtrax
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Had your rear axle out lately? If not, better check it soon.

Post by Airtrax »

I've had my 98 for almost two years. I hadn't put a lot of miles on it, but it was time to get new tires. So, I did the deed and took it apart to have the tires mounted and balanced. However, it was not an easy job. The rear axle would not come out. After looking at parts schematics and the maintenance manual umpteen times, I figured it was just being stubborn. Probably rusty in there. I was right. It took a sledge hammer and a lot of pounding on a socket extension taking care not to damage the axle's threads. It finally popped out.

The race in the frame wasn't much better. Needless to say, it was cleaned up and lubed prior to reassembly. So, if you haven't looked at yours lately it may be worth the effort. I shudder to think of one frozen in place. It's not water proof down there!

Along the same lines, I found the same thing at the swing arm support bushings, but fortunately not as bad. But note here, that these have to be PULLED out to remove the swing arm, and they are a PRECISE fit in the frame. It takes a 6x1.25 mm bolt, if I remember correctly, threaded into the bushing to remove them. If these had been rusted as badly as the rear axle, I wouldn't be sitting here writing about it now. I would still be trying to get them out.

To clean these, I used wet-dry sandpaper, lightly oiled, 260 and 320 grit followed by steel wool. A hard lesson for me. Make it easy on yourself, check yours before it's too late!

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Wayne and Karen
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Good information - Thanks

Post by Wayne and Karen »

Hey, that's good information and I appreciate the photos. I can understand the concern over the rust on the drive shaft but I do have a question...

I'm also getting ready to remove my rear and front tire/rim to get the tires changed. I've been told to 'be careful with the drive shaft' and make sure I don't pull it out. Apparently, if you take it out, there's seals and such that make it very difficult to re-install.

I guess my question is, are you sure you needed to take all that apart just to get the tire and rim off?
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Airtrax
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Reply to Wayne

Post by Airtrax »

Hi Wayne,

Just to be clear on this, the rust was on the rear axle, not the drive shaft. You'll see when you take your axle out to drop the rear wheel.

You do not have to drop the drive shaft to change the tires. I removed mine to ensure it was properly lubricated. Don't worry about having it fall out when you remove the rear wheel. To get it out, you also have to remove the rear drive unit which is bolted to the swing arm. And even then, the front of the shaft where it attaches to the engine is spring-pinned and cannot just be pulled off the engine.

I hope you have a successful operation. Regards, Bruce
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David (N. Alabama)
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Post by David (N. Alabama) »

Airtrax,
Did your bike spend some time near the Gulf? How many miles total on the bike? Sit outside a lot? Those parts look real nice.

If you ever get up to North Alabama near Redstone, give me a shout.
2010 Voyager 1700
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Airtrax
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Post by Airtrax »

Dave,

I got the bike from a guy in Kentucky and don't have much on its history. It has 13,000 miles on it now. It had just over 10k when I got it. Yeah, that axle is a work of art, isn't it? !!

Like everyone has been saying, those new tires are a big improvement in the ride. Got Metzelers.

I'll give you a holler if I'm up that way, likewise if you're down Dothan way.

Regards, Bruce
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