The exteriors of all the carbs were water based degreaser cleaned before disassembly. After disassembly, floats/jets/gaskets etc, the carb body interiors were water based degreaser cleaned but NOT the float bowl interiors as I wanted a fair representation of the amount of residue inside a carburetor.
These degreasings got rid of the obvious exterior road grime and oily residues.
Then came the new can of unused solvent based methylene chloride, xylene, benzene etc. etc. we all have come to love/hate, known here in Canada as Kleen-Flo 651 Carburetor and Metal Parts Cleaner. It is probably similar to your U.S. available product "Berryman's Chem Dip".
A word of caution if one chooses to use these solvent based products; proper ventilation, rubber gauntlet gloves, disposable arm sleeves, a good rubber apron, safety glasses and a "nuisance organic vapour" respirator are recommended. I personally will not use this chemical without these items. IT STINKS to high heaven so don't get it on your clothes/person and do not use indoors without adequate ventilation. Believe me, everyone will notice when you use this stuff. Be forewarned, it is dangerous!
Back to the importance of fuel filters;
I thought how clean the carbs looked after the water based degreasing but, since I can't see into the idle/starter drilled passageways, I wanted to soak all the bodies and float chambers in this killer carb cleaner, 4 bodies/bowls at a time, for 24 hours each.
After a dip, the bodies/bowls were washed down with the water based degreaser, rinsed in clean water and blown dry.
It was amazing the difference between using only the water based degreaser, versus using the water based degreaser followed by the solvent carb/metal parts cleaner. The aluminium and brass was markedly brighter and appeared cleaner just as if the carb bodies were on an assembly line after having been unwrapped from Kei Hin manufacturing. Absolutely spotless.
But I digress.
After having repeated the process for the 4 sets of carbs I strained the 651 Cleaner through 2 cotton cloths, the last of which is shown on the left lower of the photo. Then I restrained the cleaner through a dozen coffee filters, one of which is similar in deposit amount as the other 11, and is shown on the lower right.
As one can see from the filtering of the cleaner there was a large amount of residue left inside the carbs.
Not knowing the history of the carbs, but having seen the float chamber insides, I can only surmise that these carbs were not fed with clean filters in place. I should remark though that the float bowls were not full of crud but rather small amounts of that dull red coloured residue so often seen in float bowls.
My conclusion is that the majority of the crud left on the solvent filters/strainers came from the brass fittings, hidden nooks and crannies, and jet passageways, deposited onto their surfaces by dirty gas. Hard to believe that much crap was in those carb bodies even after having been water based degreased.
So remember this photo when wondering whether or not to replace that fuel filter on a regular basis.
Next step is to finish ultrasonic cleaning of the 3 unassembled sets of carbs, new carb kits and be done with this operation.
Lots of spares inventory here,
Dave
