clutch slipping

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Sci_
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Current bike(s): 2001Kawasaki Voyager XII
1982 Harley FLT
1997 Harley FLHP
1993 BMW K75
2009 Yamaha XT250
Location: Battle Creek, NE
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clutch slipping

Post by Sci_ »

Greetings from Nebraska,
Well I finally got my 2001 running after it had sat for 8 years and on my first time out of the garage, I noticed that my clutch slipped a little in 5th gear if I jumped on it a little. I was going to change the clutch and brake fluid anyway so I did that and now there is no resistance at all when I squeeze the clutch lever. I have bled the line over and over until the fluid was clear according to the manual and it is still very mushy (not firm) when I pull in the clutch lever. I wonder if someone might have another idea what to check next. My 1200 only has 8800 miles on it but the fluid was very brown and I think the smaller of the two holes at the bottom of the reservoir was plugged but I pushed a small gauge wire into it and it seems good now.
Many thanks,
Dan
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doug of so fla
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Re: clutch slipping

Post by doug of so fla »

You may need to remove & clean the clutch slave cylinder ( The round looking item that the bleeder is attached to ( 2 bolts) . Also the master cylinder at the clutch lever may be gunked up and need to be rebuilt.
doug of no fla
Sci_
Cruiser
Cruiser
Posts: 37
Joined: Sat Apr 04, 2015 3:41 pm
9
Current bike(s): 2001Kawasaki Voyager XII
1982 Harley FLT
1997 Harley FLHP
1993 BMW K75
2009 Yamaha XT250
Location: Battle Creek, NE
Has liked: 7 times
Been liked: 6 times

Re: clutch slipping

Post by Sci_ »

After removing the assembly at the bottom with the piston that pushes the clutch in, I discovered that is was so gummed up that the spring could hardly push it back to original position. After a good cleaning, it works great.
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Lucasind
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Current bike(s): 2003 Voyager 1200
1988 Voyager 1200
1985 Voyager 1300
2008 Concourse 1400
1985 LTD 1100
1981 CSR 1000
1981 CSR 650
1979 KZ 650
1973 XL 350
1988 Eliminator
1975 CB 125
1965 S 65
and a bunch of parts !
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Re: clutch slipping

Post by Lucasind »

90% of any job......is getting started ! :thmup:
90% OF ANY JOB ...IS GETTING STARTED !
cushman eagle
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Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
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Re: clutch slipping

Post by cushman eagle »

Lucasind wrote:90% of any job......is getting started ! :thmup:
Which is why I finally gave up on my $115 Car Joy GPS :woohoo: and bought a Garmin Zumo 660 :thmup: .I just installed it today ,now I need to try it out tomorrow to get ready for the trip to Pa.next week.
'99 Voyager VXII,'58 Cushman Eagle
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