99 voyage won't shift in 2nd gear
Moderators: the2knights, Highway Rider
-
- Newbie
- Posts: 8
- Joined: Mon Apr 18, 2022 2:47 pm
- 2
- Current bike(s): 1999 Kawasaki voyager 1200 and a long list of dirtbikes
- Has liked: 7 times
- Been liked: 2 times
99 voyage won't shift in 2nd gear
Hello all I'm new to the voyager 1200 I just took over my dad bike do to health and not able to ride any more. It has 80,200+ miles on it that he got new. Lone storey short the bike has sat for four or five years so I cleaned the carburetors, engine oil filter , fluid in clutch master cyl.bike starts and runs good so I set out to take a test ride but clutch was slipping or dragging so turned around only 1/2 mile turned around and1/2 mile back. So I flushed clutch master cylinder oil out .clutch working much better first gear rolled out much better but now it won't go into 2nd. Shifts into 1st and neutral but just stops at neutral no grind or sounds ??? On first trip the bike went through all gears ?? What could of happened
-
- King of the Road
- Posts: 1982
- Joined: Sat Jan 22, 2011 10:08 pm
- 13
- Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her! - Location: Orrville,Ohio
- Has liked: 851 times
- Been liked: 290 times
Re: 99 voyage won't shift in 2nd gear
The VXII has a positive neutral finder that prevents it from shifting past 1st gear when it is cold and running less that 2500-3000 RPM
I usually make my first upshift at 2500 + after a cold start,then after it warms up,I can upshift at about 2000.
I usually make my first upshift at 2500 + after a cold start,then after it warms up,I can upshift at about 2000.
'99 Voyager VXII,'58 Cushman Eagle
-
- Newbie
- Posts: 8
- Joined: Mon Apr 18, 2022 2:47 pm
- 2
- Current bike(s): 1999 Kawasaki voyager 1200 and a long list of dirtbikes
- Has liked: 7 times
- Been liked: 2 times
Re: 99 voyage won't shift in 2nd gear
Wow that would be awesome thanks for the help. I will let you know how it goes now I'm waiting for clutch cover gasket then I'll try it again :
- ekap1200
- Master Fabricator
- Posts: 1364
- Joined: Fri Jul 04, 2008 12:54 pm
- 16
- Current bike(s): 2000 voyager end of year total. 108.634
- Location: Williamstown, New Jersey
- Has liked: 33 times
- Been liked: 134 times
Re: 99 voyage won't shift in 2nd gear
Do be careful when changing oil and filter. there are two drain plugs and the amount is 3Qt. 22oz.dirtbike13 wrote: ↑Sun May 01, 2022 10:59 am Wow that would be awesome thanks for the help. I will let you know how it goes now I'm waiting for clutch cover gasket then I'll try it again :
Gene
- These users liked ekap1200's post:
- GrandpaDenny (Sun May 01, 2022 2:55 pm)
- Rating: 11.11%
"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
-
- Newbie
- Posts: 8
- Joined: Mon Apr 18, 2022 2:47 pm
- 2
- Current bike(s): 1999 Kawasaki voyager 1200 and a long list of dirtbikes
- Has liked: 7 times
- Been liked: 2 times
- GrandpaDenny
- King of the Road
- Posts: 1078
- Joined: Fri Nov 01, 2019 4:24 pm
- 5
- Current bike(s): 1993 Kawasaki Vulcan 1500
- Has liked: 480 times
- Been liked: 435 times
Re: 99 voyage won't shift in 2nd gear
No more, no less, and pay no attention to the little man in the sight glass, he lies. If you have no leaks, and no billowing clouds of blue smoke out of the exhaust, you may safely ignore the sight glass.
- These users liked GrandpaDenny's post:
- dirtbike13 (Fri May 13, 2022 3:02 am)
- Rating: 11.11%
Dennis Fariello
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"
South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders
VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
Philadelphia, PA
2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"
South Jersey Retreads
Patriot Guard Riders
Warriors Watch Riders
VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
-
- Newbie
- Posts: 8
- Joined: Mon Apr 18, 2022 2:47 pm
- 2
- Current bike(s): 1999 Kawasaki voyager 1200 and a long list of dirtbikes
- Has liked: 7 times
- Been liked: 2 times
Re: 99 voyage won't shift in 2nd gear
Thanks Cushman eagle for the info on my bikes got the clutch cover gasket put in today. Some new oil and started it up and let it get up to temp. Then toke the the bike out on the road and it shifted thought all the gears just fine. But it did seem to slip on up hills and in the higher gears thinking the clutch is just wore out at 80,200 miles I think in need a new stack of clutch plates.
-
- King of the Road
- Posts: 1982
- Joined: Sat Jan 22, 2011 10:08 pm
- 13
- Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her! - Location: Orrville,Ohio
- Has liked: 851 times
- Been liked: 290 times
Re: 99 voyage won't shift in 2nd gear
It is possible.your master cylinder vent port is plugged,not letting the clutch fully engage
I took my clutch out to inspect it at 75,000 miles,and it still checked within new specifications
so I put it back in.
I took my clutch out to inspect it at 75,000 miles,and it still checked within new specifications
so I put it back in.
- These users liked cushman eagle's post:
- Nails (Sun May 15, 2022 11:07 pm)
- Rating: 11.11%
'99 Voyager VXII,'58 Cushman Eagle
-
- Newbie
- Posts: 8
- Joined: Mon Apr 18, 2022 2:47 pm
- 2
- Current bike(s): 1999 Kawasaki voyager 1200 and a long list of dirtbikes
- Has liked: 7 times
- Been liked: 2 times
Re: 99 voyage won't shift in 2nd gear
Thanks again for the help I did get the clutch working again It was in the clutch slave cylinder the piston wouldn't slid all the way out so I cleaned and honding out When I went through the clutch the clutch plates were still in spec. At 80,200+ miles that's amazing. Now the bike is back on the road again. My dad put all 80,000 on this bike now I can't wait to try to match the years,miles and all the great people he meet and road way
- These users liked dirtbike13's post:
- cushman eagle (Sat May 21, 2022 1:00 am) • Nails (Sat May 21, 2022 7:40 pm)
- Rating: 22.22%
-
- King of the Road
- Posts: 1982
- Joined: Sat Jan 22, 2011 10:08 pm
- 13
- Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her! - Location: Orrville,Ohio
- Has liked: 851 times
- Been liked: 290 times
Re: 99 voyage won't shift in 2nd gear
Thank you,dirtbike13,for your good report on your bike
'99 Voyager VXII,'58 Cushman Eagle