99 voyage won't shift in 2nd gear

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dirtbike13
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99 voyage won't shift in 2nd gear

Post by dirtbike13 »

Hello all I'm new to the voyager 1200 I just took over my dad bike do to health and not able to ride any more. It has 80,200+ miles on it that he got new. Lone storey short the bike has sat for four or five years so I cleaned the carburetors, engine oil filter , fluid in clutch master cyl.bike starts and runs good so I set out to take a test ride but clutch was slipping or dragging so turned around only 1/2 mile turned around and1/2 mile back. So I flushed clutch master cylinder oil out .clutch working much better first gear rolled out much better but now it won't go into 2nd. Shifts into 1st and neutral but just stops at neutral no grind or sounds ??? On first trip the bike went through all gears ?? What could of happened
cushman eagle
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Re: 99 voyage won't shift in 2nd gear

Post by cushman eagle »

The VXII has a positive neutral finder that prevents it from shifting past 1st gear when it is cold and running less that 2500-3000 RPM :hmm:
I usually make my first upshift at 2500 + after a cold start,then after it warms up,I can upshift at about 2000. :thmup:
'99 Voyager VXII,'58 Cushman Eagle
dirtbike13
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Re: 99 voyage won't shift in 2nd gear

Post by dirtbike13 »

Wow that would be awesome thanks for the help. I will let you know how it goes now I'm waiting for clutch cover gasket then I'll try it again :bowdn: :
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ekap1200
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Re: 99 voyage won't shift in 2nd gear

Post by ekap1200 »

dirtbike13 wrote: Sun May 01, 2022 10:59 am Wow that would be awesome thanks for the help. I will let you know how it goes now I'm waiting for clutch cover gasket then I'll try it again :bowdn: :
Do be careful when changing oil and filter. there are two drain plugs and the amount is 3Qt. 22oz.
Gene
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GrandpaDenny (Sun May 01, 2022 2:55 pm)
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"Its not bad if you don't know something, but when you don't know you don't know; That's when your in trouble". Joe Place 1912-2008 (my grandfather)
dirtbike13
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Re: 99 voyage won't shift in 2nd gear

Post by dirtbike13 »

Yes thank you I seen that
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GrandpaDenny
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Re: 99 voyage won't shift in 2nd gear

Post by GrandpaDenny »

ekap1200 wrote: Sun May 01, 2022 12:56 pm Do be careful when changing oil and filter. there are two drain plugs and the amount is 3Qt. 22oz.
Gene
No more, no less, and pay no attention to the little man in the sight glass, he lies. If you have no leaks, and no billowing clouds of blue smoke out of the exhaust, you may safely ignore the sight glass.
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dirtbike13 (Fri May 13, 2022 3:02 am)
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Dennis Fariello
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2000 Voyager XII "Gertrude" - deceased
1993 Vulcan 88 "Emily"

South Jersey Retreads
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VXII Manuals:
https://amervoyassoc.org/zg1200manuals.php
dirtbike13
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Re: 99 voyage won't shift in 2nd gear

Post by dirtbike13 »

Thanks Cushman eagle for the info on my bikes got the clutch cover gasket put in today. Some new oil and started it up and let it get up to temp. Then toke the the bike out on the road and it shifted thought all the gears just fine. But it did seem to slip on up hills and in the higher gears thinking the clutch is just wore out at 80,200 miles I think in need a new stack of clutch plates. :clap:
cushman eagle
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Re: 99 voyage won't shift in 2nd gear

Post by cushman eagle »

It is possible.your master cylinder vent port is plugged,not letting the clutch fully engage :hmm:
I took my clutch out to inspect it at 75,000 miles,and it still checked within new specifications :thmup:
so I put it back in. :woohoo:
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Nails (Sun May 15, 2022 11:07 pm)
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'99 Voyager VXII,'58 Cushman Eagle
dirtbike13
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Re: 99 voyage won't shift in 2nd gear

Post by dirtbike13 »

Thanks again for the help :thmup: I did get the clutch working again It was in the clutch slave cylinder the piston wouldn't slid all the way out so I cleaned and honding out When I went through the clutch the clutch plates were still in spec. At 80,200+ miles that's amazing. Now the bike is back on the road again. My dad put all 80,000 on this bike now I can't wait to try to match the years,miles and all the great people he meet and road way
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cushman eagle (Sat May 21, 2022 1:00 am) • Nails (Sat May 21, 2022 7:40 pm)
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cushman eagle
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Posts: 1982
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Current bike(s): '99 Kawasaki Voyager 1200
1958 Cushman Eagle restoration has been finished,and have put 3030 miles on her!
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Has liked: 851 times
Been liked: 290 times

Re: 99 voyage won't shift in 2nd gear

Post by cushman eagle »

Thank you,dirtbike13,for your good report on your bike :perfect10: :thmup:
'99 Voyager VXII,'58 Cushman Eagle
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