Radio Removal with pics and detailed PDF
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- suzib6sw
- Tourer
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- Current bike(s): '86 Kawasaki Voyager XII
- Location: Virginia
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Radio Removal with pics and detailed PDF
While I had the plastics off for a Coolant leak, I thought about taking the radio out and doing the various mods to the radio in the bike and not on the bench
To remove the Radio I suggest you take off the fairing totally along with the windshield etc..
Unbolt the headlight and unplug the bulb but leave the cable in place that adjusts the hight.
Trace all the wires that plug into the Radio and mark and unplug as necessary
Remove the speaker grills with an allen key and remove and unplug the speakers.
Unscrew the two large black bolts under the front of the radio.
Move to the front of the bike and look up towards the top of the plastic that houses the clocks. There are two screws there, one either side.
Look at either side of the radio and you will see a rubber mounted bracket. This may already be broken due to old age.
Remove the screws that hold it to the radio.
If your Radio still has it, remove the bezel around the outside of the radio. This is often missing because it falls off.
Now this is where others may have a better way of doing it, but I removed the cowling around the clocks by lifting the back of the cowling at the back, top and lifting the mounting tabs over the frame work where they were bolted on.
The whole cowling will now tilt forward. Just be carefull as it all feels like it will break while you are doing this.
Undo the 4 (10mm) nuts holding the clocks on and lift them out of the way.. You Dont need to unplug them. .Make a note there is a rubbber strip at the top of the clocks.. The wider part its on the clock faces.
now there are two large 13mm nuts holding the clock frame in place and you should be able to maneuver the radio out of its normal position.
Look a the top of the radio.. There are two screws holding it in place behind the front panel.. There are another two at the bottom of the radio in the same location.
You should now be able to slide the radio out of the framework together with the large rubber gasket will also be quite delicate due to age..
If Anyone has a better removal process, then let us in on the secret.
Pete
To remove the Radio I suggest you take off the fairing totally along with the windshield etc..
Unbolt the headlight and unplug the bulb but leave the cable in place that adjusts the hight.
Trace all the wires that plug into the Radio and mark and unplug as necessary
Remove the speaker grills with an allen key and remove and unplug the speakers.
Unscrew the two large black bolts under the front of the radio.
Move to the front of the bike and look up towards the top of the plastic that houses the clocks. There are two screws there, one either side.
Look at either side of the radio and you will see a rubber mounted bracket. This may already be broken due to old age.
Remove the screws that hold it to the radio.
If your Radio still has it, remove the bezel around the outside of the radio. This is often missing because it falls off.
Now this is where others may have a better way of doing it, but I removed the cowling around the clocks by lifting the back of the cowling at the back, top and lifting the mounting tabs over the frame work where they were bolted on.
The whole cowling will now tilt forward. Just be carefull as it all feels like it will break while you are doing this.
Undo the 4 (10mm) nuts holding the clocks on and lift them out of the way.. You Dont need to unplug them. .Make a note there is a rubbber strip at the top of the clocks.. The wider part its on the clock faces.
now there are two large 13mm nuts holding the clock frame in place and you should be able to maneuver the radio out of its normal position.
Look a the top of the radio.. There are two screws holding it in place behind the front panel.. There are another two at the bottom of the radio in the same location.
You should now be able to slide the radio out of the framework together with the large rubber gasket will also be quite delicate due to age..
If Anyone has a better removal process, then let us in on the secret.
Pete
- Attachments
Pete
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
- Rhinestone Kawboy
- Past Board Member
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1970 Honda CL350 Scrambler
1977 Carabela Marquesa 125 MX - Location: Lucinda, PA
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Re: Radio Removal
Pete,
You might want to upload these pictures directly from your computer instead of using tinypic in this forum. Tinypic may vanish after a while, while if you upload directly from your computer to this post (you can now do that in any of the tech forums), it will stay there. See the instructions in the "How to Post Photos in this forum".
You might want to upload these pictures directly from your computer instead of using tinypic in this forum. Tinypic may vanish after a while, while if you upload directly from your computer to this post (you can now do that in any of the tech forums), it will stay there. See the instructions in the "How to Post Photos in this forum".
Some Guy in PA. with Rhinestones (and lots of LED lights) on his 1988 Custom Voyager XII.
Iron Butt Member #47339
Iron Butt Member #47339
- suzib6sw
- Tourer
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- Joined: Thu Jul 22, 2010 7:06 pm
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Re: Radio Removal
Thanks Gary.. Hopefully I got it right..
Pete
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
- Rhinestone Kawboy
- Past Board Member
- Posts: 267
- Joined: Sun Feb 10, 2008 2:37 am
- 16
- Current bike(s): 1988 Kawasaki Voyager 1200
1970 Honda CL350 Scrambler
1977 Carabela Marquesa 125 MX - Location: Lucinda, PA
- Has liked: 0
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Re: Radio Removal
You did-- looks great! You can also add comments to the files you upload.suzib6sw wrote:Thanks Gary.. Hopefully I got it right..
Some Guy in PA. with Rhinestones (and lots of LED lights) on his 1988 Custom Voyager XII.
Iron Butt Member #47339
Iron Butt Member #47339
- gearheadfla
- Grand Tourer
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- Joined: Sat Jan 08, 2011 5:29 pm
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- Current bike(s): 1988 Voyager XII
1989 Voyager XII
2001 Voyager XII
2007 Vulcan Nomad
2006 Honda Rebel - Location: Port Saint Lucie, Florida
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Re: Radio Removal
Someone told me last weekend that he could take the crankshaft out of the bike faster than he could take the radio out.
Jim in Fl. 88 XII
89 XII-parts bike-scraped
01 XII-sold
07 Vulcan Nomad
Patriot Guard Rider, Florida.
Sunshine State Voyagers
Veterans Nation Riding Association
89 XII-parts bike-scraped
01 XII-sold
07 Vulcan Nomad
Patriot Guard Rider, Florida.
Sunshine State Voyagers
Veterans Nation Riding Association
- suzib6sw
- Tourer
- Posts: 313
- Joined: Thu Jul 22, 2010 7:06 pm
- 14
- Current bike(s): '86 Kawasaki Voyager XII
- Location: Virginia
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Re: Radio Removal with details in pdf format
Folks.. I had to remove the 94's Radio today.. I replaced the speakers as I had blown the replacement speaker on the left.
I chose some Pioneer speakers sold at Advance Auto parts TS-G1043R as they had a 20% off this week end.
Normally $50 the pair.. cost me $40 the pair. These speakers are really good.. AS efficient as the originals so no volume loss.. Bass is better (as much as it can be within the restrictions of the resonance of the fairing) Top end is clearer because of the tweeter. They have an IMPP cone (injection molded polypropylene (yes I had to look it up)) which should stand up to some adverse conditions though I would recommend that you dont "Wash" them.
Anyway we took pictures as we removed and put them in a PDF. Hope its comprehensive enough..
I chose some Pioneer speakers sold at Advance Auto parts TS-G1043R as they had a 20% off this week end.
Normally $50 the pair.. cost me $40 the pair. These speakers are really good.. AS efficient as the originals so no volume loss.. Bass is better (as much as it can be within the restrictions of the resonance of the fairing) Top end is clearer because of the tweeter. They have an IMPP cone (injection molded polypropylene (yes I had to look it up)) which should stand up to some adverse conditions though I would recommend that you dont "Wash" them.
Anyway we took pictures as we removed and put them in a PDF. Hope its comprehensive enough..
- Attachments
-
- Radio removal.pdf
- How to remove the radio with pics.
- (2.01 MiB) Downloaded 134 times
Pete
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
- pasanby
- Streetster
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Re: Radio Removal with pics and detailed PDF
Way to clean in there suzib6sw , when I took mine off , it took the better part of an afternoon to clean out the dust and grim . lol
A man who carries a cat by the tail learns something he can learn in no other way.
Mark Twain
Mark Twain
- suzib6sw
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Re: Radio Removal with pics and detailed PDF
Slight change for the better folks with thanks to David Slike..
Instead of taking the clocks and shroud off, just above the radio itself, there are two smaller bolts.. Remove those and the Radio slides out on its own sub chassis.
Thanks David..
Pete
Instead of taking the clocks and shroud off, just above the radio itself, there are two smaller bolts.. Remove those and the Radio slides out on its own sub chassis.
Thanks David..
Pete
Pete
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
- suzib6sw
- Tourer
- Posts: 313
- Joined: Thu Jul 22, 2010 7:06 pm
- 14
- Current bike(s): '86 Kawasaki Voyager XII
- Location: Virginia
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Re: Radio Removal with pics and detailed PDF
Here are a couple of pics from David, that helps you visualize the Radio sub-chassis..
Thanks David.
Pete
Thanks David.
Pete
Pete
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
-
- Streetster
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Re: Radio Removal with pics and detailed PDF
From reading the above postings, I'm guessing I got lucky. I removed the two side mounts, disconnected all the plugs and the radio slid right out by itself. Now trying to decide where to install the 150w amp and the 15" sub woofer for a little boom!! LMAO!
Is the 1986 that different?
Is the 1986 that different?
"In God We Trust"
1986 Voyager XII 73K
2x 2006 Yamaha Morphous
1986 Voyager XII 73K
2x 2006 Yamaha Morphous
- suzib6sw
- Tourer
- Posts: 313
- Joined: Thu Jul 22, 2010 7:06 pm
- 14
- Current bike(s): '86 Kawasaki Voyager XII
- Location: Virginia
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Re: Radio Removal with pics and detailed PDF
Hi Hip... yeah.. Now I have done the job several times, it so much easier that trying to remove that cowl.. The biggest issue are the conditions of the main seal around the radio and those side shocks..
the Shocks are still available, the seal isnt by itself..
However, I do have some totally new front fascia plates complete with those seals glued in from the factory..
Best time to get the Plastics off and radio out.. 20 mins... Carl did it in 16
15" Sub and 150W amp.., the question is, how to strap the generator to the trunk rack to power it
Cheers...
Pete
the Shocks are still available, the seal isnt by itself..
However, I do have some totally new front fascia plates complete with those seals glued in from the factory..
Best time to get the Plastics off and radio out.. 20 mins... Carl did it in 16
15" Sub and 150W amp.., the question is, how to strap the generator to the trunk rack to power it
Cheers...
Pete
Pete
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
Want MP3 or GPS Mods to the Voyager Radio or have a Broken Radio or CB? Call me 540 391 0884 or Carl
https://sites.google.com/site/voyagerradiorepairs/" onclick="window.open(this.href);return false;
1986 Voyager XII
- gearheadfla
- Grand Tourer
- Posts: 563
- Joined: Sat Jan 08, 2011 5:29 pm
- 13
- Current bike(s): 1988 Voyager XII
1989 Voyager XII
2001 Voyager XII
2007 Vulcan Nomad
2006 Honda Rebel - Location: Port Saint Lucie, Florida
- Has liked: 0
- Been liked: 2 times
Re: Radio Removal with pics and detailed PDF
I still haven't changed my radio out Pete, guess I need to get off my --- and do it. Gotta say, the radio you did for me looks great sitting on my coffee table.
Jim in Fl. 88 XII
89 XII-parts bike-scraped
01 XII-sold
07 Vulcan Nomad
Patriot Guard Rider, Florida.
Sunshine State Voyagers
Veterans Nation Riding Association
89 XII-parts bike-scraped
01 XII-sold
07 Vulcan Nomad
Patriot Guard Rider, Florida.
Sunshine State Voyagers
Veterans Nation Riding Association