Fork tube pitting

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
User avatar
MonsterMash479
Streetster
Streetster
Posts: 19
Joined: Mon Jun 03, 2024 3:45 pm
Current bike(s): 1996 Kawasaki voyager xii
2023 aprilia rs660
Has liked: 2 times
Been liked: 5 times

Fork tube pitting

Post by MonsterMash479 »

Previous owner said he had the fork seals redone before i bought the bike, after riding about 500 miles they started leaking like a sieve, took them apart and found this pretty bad(to me) pitting on the fork tube, and clear evidence where the guy tried to scotchbrite it away. Do i need new fork tubes?
Attachments
IMG_5827.jpeg
User avatar
MonsterMash479
Streetster
Streetster
Posts: 19
Joined: Mon Jun 03, 2024 3:45 pm
Current bike(s): 1996 Kawasaki voyager xii
2023 aprilia rs660
Has liked: 2 times
Been liked: 5 times

Re: Fork tube pitting

Post by MonsterMash479 »

And can anyone tell me if these are progressive springs or not? They look awfully short
Attachments
image.jpg
User avatar
MonsterMash479
Streetster
Streetster
Posts: 19
Joined: Mon Jun 03, 2024 3:45 pm
Current bike(s): 1996 Kawasaki voyager xii
2023 aprilia rs660
Has liked: 2 times
Been liked: 5 times

Re: Fork tube pitting

Post by MonsterMash479 »

Update#3 this happened? Has anyone seen this happen to the spring collar or whatever before?
Attachments
image.jpg
User avatar
Nails
King of the Road
King of the Road
Posts: 1771
Joined: Thu Feb 16, 2017 4:37 pm
7
Current bike(s): '97 XII
'00 XT350
'85 KLR 250
'82 Silverwing Sushiguzzi
Location: New Mexico Rockies
Has liked: 228 times
Been liked: 602 times

Re: Fork tube pitting

Post by Nails »

MonsterMash479 wrote: Tue Sep 24, 2024 4:56 pmThey look awfully short
Stock suspension has a large spacer that you don't use with Progressives.
--
Nails
User avatar
MonsterMash479
Streetster
Streetster
Posts: 19
Joined: Mon Jun 03, 2024 3:45 pm
Current bike(s): 1996 Kawasaki voyager xii
2023 aprilia rs660
Has liked: 2 times
Been liked: 5 times

Re: Fork tube pitting

Post by MonsterMash479 »

Okay so im assuming thats what split open and the spring jammed inside of in the photo looking down the tube.
User avatar
biguns
Streetster
Streetster
Posts: 12
Joined: Sat Jun 01, 2024 3:00 am
Current bike(s): 2000 Voyager,1980 Goldwing
Has liked: 9 times
Been liked: 3 times

Re: Fork tube pitting

Post by biguns »

If you want to ride now and take your time looking for forks you can sand your forks across (not up and down)Cut it in long strips and sand evenly around the tube using 1K wet and dry maybe 800 depending o results then finish off with 1200 or 1500 and this should clean off any sharp edges and light pitting then with what's left use JB weld slow drying to fill in pits pushing it into the pits clean so you don't have to sand much let set up 24 hrs and then sand it flush.
This is not a high stress function for JB so it should hold indefinitely or at least give you time to shop around for a nice pair.
I did this on an old Honda I couldn't find a decent set ended up looking good and drove it thousands of miles leak free.
Progressive springs gapping is spaced bigger along the length so an even gapped spring along its full length is not progressive.
good luck with your project.
And another thing if you try this get a needle and scratch out the inside of the pit as well as possible.
These users liked biguns's post:
Nails (Mon Oct 07, 2024 5:52 pm) • MonsterMash479 (Fri Oct 11, 2024 1:22 am)
Rating: 22.22%
User avatar
MonsterMash479
Streetster
Streetster
Posts: 19
Joined: Mon Jun 03, 2024 3:45 pm
Current bike(s): 1996 Kawasaki voyager xii
2023 aprilia rs660
Has liked: 2 times
Been liked: 5 times

Re: Fork tube pitting

Post by MonsterMash479 »

Thank you thats basically what i ended up doing. Still getting the other half of my project done so well see how it holds up once i ride it again :pray:
These users liked MonsterMash479's post:
biguns (Wed Oct 16, 2024 10:54 am)
Rating: 11.11%
Post Reply

Return to “General - Voyager XII (1200 Four)”