Tech Tips - Voyager XII (1200 Four) - Page 29 - American Voyager Association

Tech Tips - Voyager XII (1200 Four)

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2025 International Rally Reveal

Last post by ted1r « Wed Dec 04, 2024 6:04 pm
Posted in 35th annual Rally Duluth, MN June 9th-12th 2025
Replies: 2
by Highway Rider » Mon Jun 24, 2024 1:39 am » in 35th annual Rally Duluth, MN June 9th-12th 2025
Rating: 5.15%
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2025_internal_rally_reveal.mp4

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Hi guys I hope you are all ok that side of the pond ,my question is as follows ,
I am seriously looking at coming over for the Rally, just need to...

2 Replies

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Last post by ted1r
Wed Dec 04, 2024 6:04 pm
2024 AVA Blairsville GA, Closing Slide Show

Last post by ted1r « Wed Jun 26, 2024 12:29 pm
Posted in 34th Annual AVA Rally Blairsville, GA. June 17th - 20th 2024
Replies: 2
by Highway Rider » Mon Jun 24, 2024 1:32 am » in 34th Annual AVA Rally Blairsville, GA. June 17th - 20th 2024
Rating: 4.12%
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2024_blairsville_ga_closing.mp4

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Hi guys looks like a great time was had by all ,some great photos ,makes me feel like I was there .
Look at what I can do about next year ,

Bye from...

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Last post by ted1r
Wed Jun 26, 2024 12:29 pm

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Last post

Thread almost gone on forward oil drain bolt hole

Last post by joemaniaci « Sun Jun 08, 2014 4:50 am
Replies: 35
by joemaniaci » Sun May 18, 2014 9:01 pm
1

2
First post

I was tightening it down this morning after having drained the oil. I noticed how it was getting tighter and tighter and tighter and then loosened...

Last post

Yeh they were fine.

That black flimsy plastic tubehanging near the oil filter wasn't the pickup tube was it? Seems kind of flimsy and dependent on...
35 Replies

2340 Views

Last post by joemaniaci
Sun Jun 08, 2014 4:50 am
Trunk Tips

Last post by JHD « Thu Jun 05, 2014 6:01 am
Replies: 4
by JHD » Wed Jun 04, 2014 8:07 pm

First post

My trunk is a bear to slide back and forth. I completely disassembled cleaned and put it back together. Still doesn't slide back and forth easy. What...

Last post

OK guys, thanks for the replies. I will try loosening things a bit,

4 Replies

618 Views

Last post by JHD
Thu Jun 05, 2014 6:01 am
2002 voyager carburetor fuel adjustment screws

Last post by voyager55 « Tue Jun 03, 2014 4:02 pm
Replies: 2
by grod » Tue Jun 03, 2014 2:17 pm
Rating: 3.09%
First post

Well, after a long recovery period I am back on my old 2002 Kawasaki Voyager XII. The new Concourse 14 that I bought to replace it, some fool out...

Last post

Wow! Glad you are recovering ok. Sounds like Quite a ordeal

2 Replies

1046 Views

Last post by voyager55
Tue Jun 03, 2014 4:02 pm
Turning Signal Question

Last post by mountainman « Sun Jun 01, 2014 1:54 am
Replies: 5
by atmusky » Fri May 30, 2014 4:22 pm

First post

Hello All,

My turning signals stopped working on my 1992 Voyager and I was wondering if anyone new if one blown bulb killed everything or if I...

Last post

Turn key to on, turn flasher on and push down on key and wiggle key, if signal flashes key switch contacts are dirty. If that doesn't do it start...

5 Replies

618 Views

Last post by mountainman
Sun Jun 01, 2014 1:54 am
HD front fork springs

Last post by jre258 in SoDak « Fri May 30, 2014 2:23 pm
Replies: 4
by bikermike » Tue May 27, 2014 10:55 am

First post

Last year i installed HD frork springs, new seals and 15wt fork oil as per Leo's suggestion. Since that time the forks seem very harsh, picks up...

Last post

Some people have had stiction problems after installing an aftermarket fork brace. It seems like their machining was just a little off and would bind...

4 Replies

587 Views

Last post by jre258 in SoDak
Fri May 30, 2014 2:23 pm
Good News. Stock Radio with Bluetooth, SD card & USB Flash

Last post by stmmpjmpr « Sat May 24, 2014 8:31 pm
Replies: 5
by suzib6sw » Tue May 13, 2014 2:48 pm

First post

Well folks..
I just got Bluetooth, SD card and USB flash drives working on the Stock radio.
It does involve removing the tape drive out of the box,...

Last post

Sounds great Pete, whenever you get it to the point that you have it all figured out, I'll hire you for the upgrade! You did great work for me the...

5 Replies

754 Views

Last post by stmmpjmpr
Sat May 24, 2014 8:31 pm
rear brake not turning on brake light

Last post by grayblob « Wed May 21, 2014 3:52 pm
Replies: 5
by grayblob » Sat Apr 26, 2014 12:51 am

First post

I recently purchased an 86 xii, and have been making repairs/doing maintenance. The bike is nearly ready to ride,except that pushing down on the rear...

Last post

I tried to do it without unhooking the brake line. 30 minutes (and a few choice words) later, I gave in and did just what you describe. Everything...

5 Replies

603 Views

Last post by grayblob
Wed May 21, 2014 3:52 pm
Overheating

Last post by cushman eagle « Mon Jul 21, 2014 1:14 am
Replies: 27
by Relics » Tue May 20, 2014 3:36 am
1

2
First post

Rode from St. Louis to Memphis and back. 1988 Voyager 1200 ran hot and boiled out of radiator on way down. Temp guage all the way in red and fan not...

Last post

Good deal :perfect10: :woohoo: :thmup:
27 Replies

5782 Views

Last post by cushman eagle
Mon Jul 21, 2014 1:14 am
Self Cancelling Turn signals

Last post by suzib6sw « Thu May 15, 2014 6:05 pm
Replies: 22
by hissondk » Sat Sep 03, 2011 10:52 pm
1

2
First post

This topic has probably been covered in here somewhere, but I cannot find an answer yet. So. . . . here's question; my XII's self-cancelling turn...

Last post

Related question. Mine cancels real easy when turning right (barely have to move the handle bars) and not that easy turning left (takes a significant...
22 Replies

3643 Views

Last post by suzib6sw
Thu May 15, 2014 6:05 pm
Removing Front Forks is a pain in the

Last post by JHD « Mon May 12, 2014 7:04 am
Replies: 18
by joemaniaci » Sun Apr 20, 2014 1:02 am

First post

I am dying here. I can't for the life of me see the cir-clips that are constantly referenced. I have a 98 voyager with the stock front forks and the...

Last post

Just a little addition to ekap1200's post make sure the speedometer drive has grease.
When you put the wheel back on make sure the speedometer drive...

18 Replies

2547 Views

Last post by JHD
Mon May 12, 2014 7:04 am
1994 Voyager 1200 Fuel capacity

Last post by debron « Mon May 12, 2014 2:33 am
Replies: 9
by EZdriver » Mon May 05, 2014 10:54 pm

First post

I think I may be either blind or can't read. I see nothing in the OM as to the capacity of the fuel tank. Help?

Last post

That sounds right. I just returned from a 2700 mile road trip and on one tank the fuel light came on several miles after hitting the pin, I rode...

9 Replies

2612 Views

Last post by debron
Mon May 12, 2014 2:33 am
Fork service tip

Last post by JimK « Sat May 10, 2014 4:48 pm
Replies: 9
by jre258 in SoDak » Mon Jul 08, 2013 2:29 am

First post

While doing some service work on my forks, I found that a faucet handle puller works great for pushing down the top plug of the fork so you can...

Last post

Jre258 thanks for the tip. That works great. I found that when removing the clip if you push it down instead of up it moves out of the groove easily...

9 Replies

1872 Views

Last post by JimK
Sat May 10, 2014 4:48 pm
Front forks oil level ?

Last post by chevyman1 « Thu May 08, 2014 12:37 pm
Replies: 6
by gery » Mon Apr 07, 2014 1:01 pm

First post

Hello gentlemen

I have another question :hmm: - how much should I pour oil into the front forks?

Service manual says : 391 mm or 160 mm,
Manual...

Last post

I just put Racetech springs with cartridge emulators in my forks with the oil level 160mm from top with forks compressed emulators in spring and...

6 Replies

3639 Views

Last post by chevyman1
Thu May 08, 2014 12:37 pm
Ignition switch

Last post by Scott-(Altoona, PA) « Wed May 07, 2014 2:37 am
Replies: 1
by crownman56 » Wed May 07, 2014 1:13 am

First post

I have just experienced a problem with my 98 v12 that I thought I might share, Now this may have already been touched upon so I will apologize in...

Last post

Sorry just heading to bed so I can't search for it now but search the forum for Ignition Wire-tie or tie wrap. From the factory a lot of these have a...

1 Replies

307 Views

Last post by Scott-(Altoona, PA)
Wed May 07, 2014 2:37 am
1994 Voyager 1200 with 2800 miles since new problems.

Last post by EZdriver « Wed May 28, 2014 10:27 pm
Replies: 17
by EZdriver » Mon May 05, 2014 10:52 pm

First post

I have acquired a barn find 1994 Voyager 1200 with 2800 miles since new. Sat for over 10 years. I got it running (pulled and overhauled carbs,...

Last post

I didn't. But if I did, I would overhaul it with new seals. Thanks!!!!

17 Replies

6360 Views

Last post by EZdriver
Wed May 28, 2014 10:27 pm
Temp sensor: where, and how, ground connection fix?

Last post by doug of so fla « Sat May 03, 2014 8:13 pm
Replies: 16
by SgtSlag » Fri Jul 27, 2012 1:58 am

First post

My temp gauge is not working, but if I ground the wire to the engine, as per the FSM, it deflects from C, to H, as it should. In the Tech Tips...

Last post

You know somebody's going to ask,,,, 858F. :dm:

85.8 (F) degrees fahrenheit, was temp when I took photo in my garage, push other button it will...

16 Replies

4467 Views

Last post by doug of so fla
Sat May 03, 2014 8:13 pm
Running rough in 5th gear

Last post by JimK « Sat May 03, 2014 3:04 pm
Replies: 3
by fwbpastor » Sat Apr 19, 2014 12:06 pm

First post

I need some help.
I bought a 2002 Voyager XII 2with 37000 miles. Before I even put it on the road, I changed the oil, final gear oil, new tires, new...

Last post

You stated after it came off the ferry it ran ok for a while. So it runs rough in 5th after it warms up, that would lead me to think it might be a...

3 Replies

593 Views

Last post by JimK
Sat May 03, 2014 3:04 pm
rear shocks

Last post by SgtSlag « Thu May 15, 2014 7:58 pm
Replies: 5
by daryle105 » Wed Apr 30, 2014 9:58 pm

First post

rear shocks removal is their a tech tip

Last post

The 416's can be re-built (seals can be replaced), but you will need to monitor/add air periodically; I believe most of us want to avoid the hassles...

5 Replies

1328 Views

Last post by SgtSlag
Thu May 15, 2014 7:58 pm
Cruise control question

Last post by ghostler « Wed Apr 30, 2014 3:20 am
Replies: 29
by gery » Tue Mar 18, 2014 9:09 am
1

2
First post

Hello

Gentlemen, I have a question - what could be the reason that I can not Switch on cruise control.
Cruise control indicator is lit (ON), and I...

Last post

You should be able to tell if it is the 5th gear sensor by seeing if the OD light turns on in 5th. :hmm:
Good point, I haven't checked that. Mind...
29 Replies

3811 Views

Last post by ghostler
Wed Apr 30, 2014 3:20 am
What jet pilot and main jet should I use

Last post by doug of so fla « Tue Apr 29, 2014 7:42 pm
Replies: 2
by fwbpastor » Tue Apr 29, 2014 3:58 pm

First post

Well after running more seafoam through the bike, installing new spark plugs, trimming the spark plug wires, checking for any vacuum leaks, (all...

Last post

The K & L float hangar brackets for the K & L kits have a tendancy to hang up the floats, You need to save the oem ones to use. It would be a good...

2 Replies

364 Views

Last post by doug of so fla
Tue Apr 29, 2014 7:42 pm
Help!! Head Gasket Issues!

Last post by suzib6sw « Thu Apr 24, 2014 7:11 pm
Replies: 6
by Frog Ranch » Tue Apr 15, 2014 5:26 pm

First post

I am brand new to this forum and I will surely become a member, in the meantime, I got issues!! I purchased a 94 Voyager in immaculate condition, I...

Last post

Another trick I was told about was, once the fluids have been changed dont fill the coolant to the tiop but run the engine with the radiator cap off...

6 Replies

1556 Views

Last post by suzib6sw
Thu Apr 24, 2014 7:11 pm
Wanted: Left Saddle bag frame and crash bar

Last post by Steve do « Wed Apr 23, 2014 8:55 pm
Replies: 1
by suzib6sw » Wed Apr 23, 2014 6:16 pm

First post

Anyone have a no longer wanted Left frame that holds the Saddle bag, and the chrome crash bar?..
I was looking at my '86 the other day and noticed...

Last post

Suzib6sw, look a e-bay, type in this address, they have a lot of them. Type in this, there is a complete set, hope this helps. Hope all the pieces...

1 Replies

274 Views

Last post by Steve do
Wed Apr 23, 2014 8:55 pm
The day the music died

Last post by suzib6sw « Wed Apr 23, 2014 12:39 pm
Replies: 19
by Tat2demon » Mon Apr 07, 2014 1:24 am

First post

So far this year I have washed my bike at the car wash twice, and both times when I was rinsing off near the back left corner I have lost all radio...

Last post

Its a known fault, and just co-incidental when it happened.

Sorry to say, its a send the radio to me job..
There are a couple of components inside...

19 Replies

1568 Views

Last post by suzib6sw
Wed Apr 23, 2014 12:39 pm
clutch slave piston problems

Last post by doug of so fla « Tue Apr 15, 2014 11:13 pm
Replies: 4
by richardb, austin » Tue Feb 25, 2014 4:56 pm

First post

If you do a big cleanup on your clutch master & slave cylinders, and you think about removing the slave piston to clean inside the cylinder, DON'T....

Last post

should not have to hone it unless it is pitted, Then I would get new one. just clean and polish it really good and use good lube.

4 Replies

550 Views

Last post by doug of so fla
Tue Apr 15, 2014 11:13 pm
Oil Pressure Switch Cover

Last post by JHD « Mon Apr 14, 2014 1:03 am
Replies: 4
by JHD » Sun Apr 13, 2014 6:48 pm

First post

Have been working on putting my motor back together. Going through and cleaning up all the parts for reassembly and noticed that the oil pressure...

Last post

Well I think I found it. It is actually in the Generator diagram and listed as 26001 26001-1761 HARNESS. I zoomed in on it and looks like mine. They...

4 Replies

431 Views

Last post by JHD
Mon Apr 14, 2014 1:03 am

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